532 results about "Metal injection molding" patented technology

The present invention relates to a method for forming golf club head using metal injection molding and the resulting golf club head. The method of the invention allows for a lower volume of powdered metal than current metal injection molding processes thereby decreasing overall production cost.

A wood-type golf club head (20) with a main body (22) and a metal injection molded sole portion (26) is disclosed herein. The main body (26) has a face portion (30), a crown portion (24) a ribbon portion (28) and a bottom opening (31). The metal injection molded sole portion (26) is preferably brazed to the main body (22). The metal injection molded sole portion (26) preferably has a mass ranging from 45 grams to 110 grams. The metal injection molded sole portion (26) is preferably from 50 weight percent to 35 weight percent of the total mass of the wood-type golf club head (20).

The present invention provides an injection molded primer insert for polymer ammunition comprising: a top surface opposite a bottom surface; a primer flash hole aperture positioned in the top surface extending through to the bottom surface; a substantially cylindrical coupling element extending away from the bottom surface forming an interior surface inside the substantially cylindrical coupling element and an exterior surface; a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, and a flange that extends circumferentially about an outer edge of the top surface, wherein the flange is adapted to receive a polymer overmolding.

One embodiment of the present invention provides a polymeric ammunition cartridge and methods of making and using the same. The cartridge includes a substantially cylindrical insert connected to a substantially cylindrical polymeric middle body. The substantially cylindrical insert includes a top surface opposite a bottom surface and a substantially cylindrical coupling element that extends from the bottom surface, a primer recess in the top surface that extends toward the bottom surface, a primer flash hole positioned in the primer recess to extend through the bottom surface, and a flange that extends circumferentially about an outer edge of the top surface. The substantially cylindrical polymeric middle body includes a substantially cylindrical polymeric bullet-end and a substantially cylindrical polymeric coupling end connected by a powder chamber, wherein the substantially cylindrical polymeric coupling end extends over the substantially cylindrical coupling element and covers a circumferential surface of the primer flash hole.

One embodiment of the present invention provides a polymeric ammunition having a metal injection molded primer insert.

The present invention provides a method of making polymer ammunition having a metal injection molded primer insert.

The present invention provides an ammunition having a metal injection molded projectile and a polymer cartridge case comprising a polymer ammunition cartridge comprising a bottom portion and a top portion that enclose a propellant chamber, wherein the bottom portion comprises a primer recess in communication with a primer flash hole that extends into a propellant chamber and the top portion comprises a projectile aperture; a primer inserted into the primer flash hole aperture; a propellant at least partially filling the propellant chamber; and a metal injection molded projectile frictionally fitted in the projectile aperture, wherein the metal injection molded projectile comprises a nose extending essentially symmetrically to a shoulder, and an essentially cylindrical bearing surface extending from the shoulder to a base.

The present invention provides a molded metal ammunition projectile comprising: a metal composition injected into a molded to form a projectile comprising a nose extending essentially symmetrically to a shoulder; an essentially cylindrical bearing surface extending from the shoulder to a base.

The present invention provides ammunition having a metal injection molded projectile and a metal cartridge case comprising a metal ammunition cartridge comprising a unitary body that enclose a propellant chamber, a primer recess in a bottom portion of the unitary body, a primer flash hole that connects the primer recess and the propellant chamber, and a projectile aperture in communication with the propellant chamber; a primer inserted into the primer flash hole aperture; a propellant at least partially filling the propellant chamber; and a metal injection molded projectile frictionally fitted in the projectile aperture, wherein the metal injection molded projectile comprises a nose extending essentially symmetrically to a shoulder, and an essentially cylindrical bearing surface extending from the shoulder to a base.

Disclosed is a cartridge case for various caliber ammunition that can consist essentially of a powdered metal and / or powdered metal alloy(s) that is formed into the cartridge case through an injection mold processing. Also disclosed is a method for forming a cartridge case, which may include use of Metal Injection Molding (“MIM”) processes to produce the cartridge case which retains a primer, propellant, and / or a bullet. Also disclosed are embodiments related to a case telescoped cartridge that may include a cap and a body. The body can consist essentially of or consists entirely of a powdered metal and / or powdered metal alloy(s) that has been formed through MIM. The cap can comprise plastic that has been formed through plastic molding or comprise powdered metal and / or powdered metal alloy(s) that has been formed through MIM.

The present invention provides a metal injection molded ammunition cartridge comprising a molded metal bottom portion comprising a primer recess in communication with a primer flash hole that extends into a propellant chamber; a molded metal top portion comprises a projectile aperture at a first end and mates to the molded metal bottom portion at a second end to enclose the propellant chamber; and a neck to connect the transition from the projectile aperture to the diameter of the propellant chamber.

Manufacturing methods are provided to build modulated medical devices and segments of the devices for applications in the field of intraluminal intervention, reconstruction, or therapy. The methods, comprise steps of metal injection molding and processes of modulation, improve the manufacturability of the devices and / or expand the design alternatives for the devices. The modulated medical devices and their segments, made from the present method inventions, enhance the versatility in intraluminal treatments.

Disclosed are interfacially modified particulate and polymer composite material for use in injection molding processes, such as metal injection molding and additive process such as 3D printing. The composite material is uniquely adapted for powder metallurgy processes. Improved products are provided under process conditions through surface modified powders that are produced by extrusion, injection molding, additive processes such as 3D printing, Press and Sinter, or rapid prototyping.

The present invention relates to a method for forming golf club head using metal injection molding and the resulting golf club head. The method of the invention allows for a lower volume of powdered metal than current metal injection molding processes thereby decreasing overall production cost.

This invention relates to processes and systems of rapid prototyping and production. Its features includes flexible material deposition along tangential directions of surfaces of a part to be made, thereby eliminating stair-shape surface due to uniform horizontal layer deposition, increasing width of material deposition to increase build up rate, applying the principles of traditional forming / joining processes, such as casting, fusion welding, plastic extrusion and injection molding in the fabrication process so that various industrial materials can be processed, applying comparatively low cost heating sources, such as induction heating and arc-heating. Additional features include varying width and size of material deposition in accordance with geometry to be formed and applying a differential molding means for improved shape formation and surface finishing.

Feedthrough assemblies and methods of manufacturing feedthrough assemblies are provided. Methods include molding a ferrule comprising titanium using metal injection molding and positioning the ferrule about at least a portion of an insulator, the insulator comprising alumina. Methods also include overmolding a ferrule about at least a portion of an insulator using metal injection molding, the ferrule comprising titanium and the insulator comprising alumina. Sintering densifies the ferrule and provides a hermetic seal between the ferrule and insulator. The insulator may be fired or unfired prior to sintering of the ferrule.

A method for affixing a stop member to a seal plate for use with electrosurgical instruments is provided. An aperture is formed on a seal plate during a metal injection molding process thereof. A stop member is positioned within the aperture on the seal plate. The seal plate is, subsequently, sintered with the stop member positioned in the aperture.

The invention is directed to a pair of laparoscopic scissors, comprising a pair of blades connected at a pivot, each of the blades having a length, a tip portion, a body portion, an outer surface, an inner surface and a cutting edge, the cutting edge forming an angle with the outer surface along the length of the blade such that tension during a cutting operation at the tip portion is about the same as tension at the body portion during the cutting operation. The angle formed may be greater at the tip portion which continuously decreases over the length of the blade. The tip portion may have a first body thickness and the body portion may have a second body thickness different from the first body thickness. During the cutting operation, the blades progressively move over each other to provide a point contact along the cutting edges. The blades may be thickened in a number of locations and combinations including: (1) one blade could be thicker than the other to force the opposing blade to flex; (2) both blades could be thicker at the body portions to give more strength when cutting staples; (3) each blade could be thickened on one side or the other to stiffen certain locations; and (4) the tips of each blade could be thicker than the body portions to provide increased tension at the tips. In another aspect of the invention, a process of manufacturing the pair of scissors of the invention is disclosed, comprising the steps of form grinding the blades into a desired shape from a pre-hardened block of material, and sharpening the cutting edges of the blades. The blades may also be formed through other processes including wire EDM, laser cutting, waterjet cutting, machining, cast or metal injection molding, and other independent profile manufacturing processes. The manufacturing process of the invention is beneficial in that each profile can be accurately controlled, and the parts will be exact every time.

One embodiment of the present invention provides a polymeric ammunition having a metal injection molded primer insert.

The present invention provides a metal injection molded ammunition cartridge comprising a metal injection molded bottom portion comprising a primer recess in communication with a primer flash hole that extends into a propellant chamber and a metal injection molded body extending form the metal injection molded bottom portion.

The present invention provides a method of making a metal injection molded ammunition cartridge comprising the steps of: providing an ammunition cartridge mold comprising a bottom portion having a primer recess extending into the bottom portion adapted to receive a primer, a flash hole positioned in the primer recess through the bottom surface; side walls extending from the bottom portion to a nose end aperture, wherein a propellant chamber is formed between the nose end aperture and the bottom surface; injecting a metal composition into the ammunition cartridge mold to form a metal injection molded ammunition cartridge; and removing the metal injection molded ammunition cartridge from the ammunition cartridge mold.

One embodiment of the present invention provides a polymeric ammunition having a metal injection molded primer insert.

The present invention provides an ammunition having a metal injection molded projectile and a polymer cartridge case comprising a polymer ammunition cartridge comprising a bottom portion and a top portion that enclose a propellant chamber, wherein the bottom portion comprises a primer recess in communication with a primer flash hole that extends into a propellant chamber and the top portion comprises a projectile aperture; a primer inserted into the primer flash hole aperture; a propellant at least partially filling the propellant chamber; and a metal injection molded projectile frictionally fitted in the projectile aperture, wherein the metal injection molded projectile comprises a nose extending essentially symmetrically to a shoulder, and an essentially cylindrical bearing surface extending from the shoulder to a base.

The invention relates to a metal injection molding product which contains material ingredients and a molding agent ingredient, wherein the material ingredients comprise 90-95 percent of iron powder, 2-5 percent of nickel powder and 0.5-1 percent of molybdenum powder; the molding agent ingredient contains paraffin wax, low density polyethylene, polypropylene, carnauba wax and stearic acid; and theadjustment range of the molding agent content is 6.0 percent to 8.0 percent. The carbon content range of a finally-sintered product can be effectively controlled by adopting the percentages and the contents of the materials, and therefore, the carbon content is controlled easily and accurately. In addition, the molding agent has the advantages of easy removal, environment protection, good fluidityand shaping effect, and the like, therefore, the quenched product has even and uniform internal and external hardness, and the processed product is ensured not to deform easily; and due to appropriate temperature, push speed and gas flow adopted on a thermal adsorption process as well as skilled drive to the ambient humidity, the stability of the process sand and the carbon content can be ensured, and the product with optimal performance is prepared.

An improved method for manufacturing medical implants, and particularly spinal implants, utilizing a metal injection moulding technique (MIM) is provided. The invention is generally directed to the manufacture of implants for complete insertion within the body of a patient. A special set of mechanical, physiological and legal requirements are associated with such medical implants. For example, in contrast with dental implants, such medical implants are not readily observable or removable meaning that they must be significantly more physically resilient. In addition, physiologically, such medical implants must be capable of full integration with the body. Finally, regulatory requirements provide for significantly stricter controls over such fully implanted medical devices.