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One-step decalcification, deproteinization and defat extraction method for chitin from crab shell

A chitin and fat-removing technology, which is applied in the field of deproteinization, defat extraction of chitin, and one-step decalcification from crab shells, can solve the problems of increasing steps and production costs, avoid multiple transfers, and improve extraction efficiency Effect

Active Publication Date: 2020-10-20
ZHEJIANG WANLI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Hot air needs to be introduced during the reaction process, and the exhaust gas generated during the reaction needs to be treated before it can be discharged into the air, which greatly increases the reaction steps and production costs

Method used

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  • One-step decalcification, deproteinization and defat extraction method for chitin from crab shell
  • One-step decalcification, deproteinization and defat extraction method for chitin from crab shell
  • One-step decalcification, deproteinization and defat extraction method for chitin from crab shell

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Embodiment 1: The discarded crab shells are washed with clear water and drained. Weigh 5 parts of cleaned crab shells 50g, place them in 1000mL beakers respectively, stir and react at room temperature for 12h according to the solid-liquid ratio of 1:10 (g / mL), add 5%, 7.5%, 10%, 12.5% %, 15%, and 20% sulfonic acid solutions, replace the sulfonic acid solution once midway, wash the obtained sample with 50°C water to remove residual sulfonic acid, filter and dry to obtain chitin; then use 200mL of 3% Soak the above-mentioned chitin in potassium permanganate solution for 30 minutes to decolorize, drain the water, soak in oxalic acid solution and stir until the chitin is white, then wash with water to remove residual potassium permanganate and oxalic acid, filter and dry to obtain white chitin. The ash content and nitrogen content in chitin extracted under different sulfonic acid concentrations are shown in figure 1 .

Embodiment 2

[0024] Embodiment 2: The discarded crab shells are washed with clear water and drained. Weigh 5 parts of cleaned crab shells, 50g, and place them in 1000mL beakers respectively. Under the conditions of sulfonic acid concentration of 10%, solid-to-liquid ratio of 1:10 (g / mL), and stirring for 12 hours, respectively, at 25°C, 40°C, React at 50°C, 60°C, and 70°C, replace the sulfonic acid solution once in the middle, wash the obtained sample with 50°C water to remove residual sulfonic acid, filter, and dry to obtain chitin; then use 200mL of 3% permanganese Soak the above-mentioned chitin in potassium permanganate solution for 30 minutes to decolorize, drain the water, soak in oxalic acid solution and stir until the chitin turns white, then wash with water to remove residual potassium permanganate and oxalic acid, filter and dry to obtain white chitin. Ash content and nitrogen content in chitin extracted at different temperatures see figure 2 .

Embodiment 3

[0025] Embodiment 3: The discarded crab shells are washed with clear water and drained. Weigh 50g of 7 cleaned crab shells, place them in 1000mL beakers respectively, and stir at constant temperature for 4h, 8h, 12h, 16h under the conditions of sulfonic acid concentration 10%, solid-liquid ratio 1:10 (g / mL) and 50°C , 20h, 24h, 28h, replace the sulfonic acid solution once in the middle, wash the obtained sample with 50 ℃ water to remove the residual sulfonic acid, filter and dry to obtain chitin; then soak it in 200mL of 3% potassium permanganate solution The above-mentioned chitin was decolorized for 30 minutes, drained, soaked in oxalic acid solution and stirred until the chitin turned white, then washed with water to remove residual potassium permanganate and oxalic acid, filtered and dried to obtain white chitin. Ash content and nitrogen content in chitin extracted under different reaction times are shown in image 3 .

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Abstract

The invention discloses a method for extracting chitin from crab shells through one-step decalcification, deproteinization and defatting. The method comprises the steps: mixing clean waste crab shellswith a sulfonic acid solution prepared from sulfonic acid containing 9 or more carbon atoms according to the solid-to-liquid ratio of 1: (5 to 20), carrying out a reaction for 8 to 24 hours at the temperature of 25 DEG C to 70 DEG C, subjecting the crab shells to decalcification, deproteinization and defatting simultaneously, carrying out washing to remove remaining sulfonic acid after reaction,and carrying out filtering and drying, thereby obtaining the chitin. According to the method disclosed by the invention, the chitin is extracted from the crab shells through one-step decalcification,deproteinization and defatting, the consumption of a large number of strong alkali and tedious preparation steps in the traditional methods are directly omitted, the condition that a large volume of water is consumed by acid and alkali remaining during the repeated transferring and washing preparation of the crab shells in intermediate steps is avoided, the extracting time is effectively shortened, the labor cost is effectively reduced, and the extraction efficiency is increased. According to the method, produced byproducts, i.e., calcium sulfonate and protein are easy in recovery and purification, and the clean production and full rate utilization of extraction of the chitin from the crab shells are achieved while the reutilization of the waste crab shells is achieved.

Description

technical field [0001] The invention relates to a method for extracting chitin, in particular to a method for extracting chitin from crab shells through one-step decalcification, deproteinization and defat removal. Background technique [0002] Shrimp shells and crab shells are solid wastes in the production and consumption of aquatic products. At present, only a small part of them are used as feed materials, fertilizers, and raw materials for extracting chitin and chitosan in my country. The main components of shrimp and crab shells are 30-50% calcium carbonate, 20-30% protein, and 15-30% chitin. The global annual biosynthesis of chitin is as high as 100 billion tons, which is the second largest natural organic resource after cellulose. Chitin has the characteristics of non-toxic, acid and alkali resistance, heat resistance, corrosion resistance, insect resistance, etc., and is widely used in textiles, printing and dyeing, papermaking, food, medicine, cosmetics, fruit pres...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08B37/08
CPCC08B37/0003C08B37/003
Inventor 刘利萍孙武千尹应武郑赟欧阳伟虹
Owner ZHEJIANG WANLI UNIV