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Interface mortar for steel structural exterior wall with anticorrosive coating layer

A technology of interface mortar and anti-corrosion coating, which is applied in the direction of building structure, construction, covering/lining, etc., and can solve problems such as hollowing of the enclosure system, unsatisfactory bonding performance, and poor bonding

Active Publication Date: 2018-12-18
HANGXIAO STEEL STRUCTURE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The interface mortar is used as the connecting layer between the base layer and the cladding layer of the enclosure system. Its tensile bond strength is a very important indicator. Due to the insufficient performance of the interface mortar, the enclosure system is hollow, falling off, and poorly bonded, etc. There are endless problems, and the existing interface mortar is almost only suitable for the bonding between concrete, masonry base and cladding materials. At present, there is still a lack of single-component interface mortar specially suitable for steel structure exterior walls with anti-corrosion coatings.
[0005] Compared with concrete and masonry bases, the surface density of steel structure bases with organic anti-corrosion coatings is much higher, and they are extremely smooth, hardly absorb water, and can provide extremely weak mechanical occlusal force, so the steel structure has a strong impact on the interface mortar. There are special requirements. The interface mortar used for traditional concrete structures and masonry structures is not suitable for steel structures with organic anti-corrosion coatings, and its bonding performance cannot meet the requirements; in addition, the interface mortar for external walls is also Durability issues such as rain wetting, freeze-thaw effects, and decrease in tensile bond strength after thermal aging should be considered

Method used

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  • Interface mortar for steel structural exterior wall with anticorrosive coating layer
  • Interface mortar for steel structural exterior wall with anticorrosive coating layer
  • Interface mortar for steel structural exterior wall with anticorrosive coating layer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037]An interface mortar for steel structure exterior walls with an anti-corrosion coating, in parts by weight, consists of 400 grade 42.5 ordinary Portland cement, 600 medium sand, 90 acrylate copolymer latex powder, 0.8 water repellent, defoaming agent Agent 0.4, ethyl methyl cellulose ether 1.0 prepared. Add water with a mass fraction of 140 and stir evenly. After 7 days of standard curing, the tensile bond strength between the mortar provided in this example and the anti-corrosion coated steel plate with a middle layer without any treatment is 1.2 MPa; after 7 days of standard curing, this The tensile bonding strength of the mortar provided in the embodiment and the anti-corrosion coated steel plate with the middle layer after soaking in water for 7 days is 0.7 MPa; Tensile bonding strength is 0.9MPa; after standard maintenance 7d, the tensile bonding strength of the mortar provided by this embodiment and the anti-corrosion coated steel plate with middle layer after freez...

Embodiment 2

[0039] An interface mortar for steel structure exterior walls with an anti-corrosion coating, in parts by weight, consists of 450 grade 42.5 ordinary portland cement, 550 medium sand, 100 ethylene vinyl acetate latex powder, 2.5 water repellent, and defoamer 1.0, prepared from 0.5 parts of hydroxypropyl methylcellulose ether. Add water with a mass fraction of 150 and stir evenly. After standard curing for 7 days, the tensile bond strength between the mortar provided in this example and the steel plate with a middle layer of anti-corrosion coating without any treatment is 1.1 MPa; after standard curing for 7 days, this The tensile bond strength of the mortar provided in the embodiment and the anti-corrosion coated steel plate with the middle layer after soaking in water for 7 days is 0.6 MPa; Tensile bonding strength is 0.8MPa; after standard curing 7d, the tensile bonding strength of the mortar provided by this embodiment and the anti-corrosion coated steel plate with middle l...

Embodiment 3

[0041] A kind of interface mortar for steel structure external wall with anti-corrosion coating, in parts by weight,

[0042] It is prepared by 42.5 grade ordinary Portland cement 550, medium sand 450, ethylene vinyl acetate latex powder 40, styrene-butadiene latex powder 60, water repellent 1.5, defoamer 0.8, hydroxyethyl methyl cellulose ether 0.5 parts . Add water with a mass fraction of 155 and stir evenly. After 7 days of standard curing, the tensile bond strength between the mortar provided in this example and the steel plate with a middle layer of anti-corrosion coating without any treatment is 1.0 MPa; after 7 days of standard curing, this The tensile bonding strength of the mortar provided in the embodiment and the anti-corrosion coated steel plate with the middle layer after soaking in water for 7 days is 0.5 MPa; Tensile bonding strength is 0.8MPa; after standard curing 7d, the tensile bonding strength after 25 freeze-thaw cycles between the mortar provided by this...

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Abstract

The invention relates to an interface mortar for a steel structure outer wall with an anticorrosive coating layer. The interface mortar comprises, by weight, 200-700 parts of cement, 200-800 parts ofsands, 30-120 parts of redispersible latex powder, 0.3-3.0 parts of a water repellent, 0.1-2.0 parts of a defoaming agent and 0.2-2.5 parts of cellulose ether. The interface mortar can effectively ensure the adhesion with the surface of a steel structure base layer with the anticorrosive coating layer, and has good bonded performance with a thermal insulation mortar, a bonding mortar, a plasteringmortar, a waterproof mortar and other mortars. Compared with traditional interface mortars for concrete and the masonry base layer, the interface mortar in the invention has the advantages of good affinity with the surface of the steel structure with the anticorrosive coating layer, high tensile bond strength, good bonded performance, small decrease of the tensile bond strength after water immersion, freeze-thawing and heat treatment, good durability, and meeting of the requirements of the use environment of the steel structure exterior wall with the anticorrosive coating layer.

Description

technical field [0001] The invention relates to the technical field of building materials, in particular to an interface mortar with an anti-corrosion coating for steel structure exterior walls. Background technique [0002] Compared with traditional houses, steel structure houses have strong advantages in terms of structural performance, use function, design and construction, and comprehensive cost. The development of steel structure houses is not only of epoch-making significance in promoting the industrialization of houses and improving the quality of houses, but also It is conducive to promoting the technological progress of my country's construction industry, and is conducive to stimulating domestic demand in the metallurgical industry and promoting the development of energy-saving and environmentally friendly building materials. It is one of the transformation and upgrading directions of the construction industry. [0003] Envelope system is an important system for stee...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04E04F13/02
CPCC04B28/04C04B2201/50E04F13/02C04B14/06C04B2103/0057C04B2103/65C04B2103/50C04B24/383
Inventor 陈勇敢尹卫泽刘晓光单银木胡立黎张先进李鹏
Owner HANGXIAO STEEL STRUCTURE
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