Nano ceramic coating material for machine tool and preparation method thereof

A nano-ceramic and coating material technology, applied in the field of mechanical processing, can solve the problems of insufficient performance and unfavorable processing of ceramic materials, and achieve good strength and toughness, excellent high temperature resistance and wear resistance, toughness and superplasticity. Effect

Inactive Publication Date: 2018-12-28
徐州台力福数控科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional ceramic materials are relatively brittle, and without further processing of ceramic materials, the performance of ceramic materials in many fields is slightly insufficient

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A nano-ceramic coating material for machine tools, composed of the following parts by mass:

[0027] (1) Nano titanium dioxide 3.5 parts; (2) Nano zirconia 2 parts; (3) Nano alumina 4 parts; (4) Nano silicon carbide 17 parts; (5) Nano silicon nitride 11 parts; (6) Epoxy 12 parts of resin; (7) 5 parts of titanium oxide; (8) 4 parts of aluminum dihydrogen phosphate.

[0028] According to the preparation method of nano-ceramic coating material for machine tool provided by the present invention, the above-mentioned nano-ceramic coating material for machine tool is prepared, and the preparation steps are as follows:

[0029] (1) Weighing: accurately weigh each component;

[0030] (2) Grinding: mix the components together, stir evenly, put them into the grinder for grinding;

[0031] (3) Calcination: Put the mixture obtained in step (2) into a mold and perform high-temperature calcination at a temperature of 1200°C, a pressure of 4.5 GPa, and a time of 1.2 h;

[0032] (4) Cooling: Afte...

Embodiment 2

[0034] A nano-ceramic coating material for machine tools, composed of the following parts by mass:

[0035] (1) Nano titanium dioxide 5 parts; (2) Nano zirconia 6 parts; (3) Nano alumina 6 parts; (4) Nano silicon carbide 22 parts; (5) Nano silicon nitride 14 parts; (6) Epoxy 13 parts of resin; (7) 7 parts of titanium oxide; (8) 6 parts of aluminum dihydrogen phosphate.

[0036] According to the preparation method of nano-ceramic coating material for machine tool provided by the present invention, the above-mentioned nano-ceramic coating material for machine tool is prepared, and the preparation steps are as follows:

[0037] (1) Weighing: accurately weigh each component;

[0038] (2) Grinding: mix the components together, stir evenly, put them into the grinder for grinding;

[0039] (3) Calcination: Put the mixture obtained in step (2) into a mold, and perform high-temperature calcination at a temperature of 1350°C, a pressure of 6 GPa, and a time of 2.5 hours;

[0040] (4) Cooling: Aft...

Embodiment 3

[0042] A nano-ceramic coating material for machine tools, composed of the following parts by mass:

[0043] (1) 8 parts of nano titanium dioxide; (2) 9 parts of nano zirconia; (3) 8 parts of nano alumina; (4) 25 parts of nano silicon carbide; (5) 16 parts of nano silicon nitride; (6) epoxy 15 parts of resin; (7) 10 parts of titanium oxide; (8) 7 parts of aluminum dihydrogen phosphate.

[0044] According to the preparation method of nano-ceramic coating material for machine tool provided by the present invention, the above-mentioned nano-ceramic coating material for machine tool is prepared, and the preparation steps are as follows:

[0045] (1) Weighing: accurately weigh each component;

[0046] (2) Grinding: mix the components together, stir evenly, put them into the grinder for grinding;

[0047] (3) Calcination: Put the mixture obtained in step (2) into a mold and perform high-temperature calcination at a temperature of 1600°C, a pressure of 8.5 GPa, and a time of 3.5 hours;

[0048]...

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PUM

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Abstract

The invention discloses a nano ceramic coating material for a machine tool and a preparation method thereof and relates to the technical field of machining. The coating material is prepared from the following components in parts by mass: (1) 15-30 parts of silicon carbide; (2) 3-9 parts of nano nickel oxide and 6-12 parts of nano magnesium oxide; (3) 15-23 parts of nano Al2O3; (4) 2.5-4 parts of Ta2O5; (5) 25-45 parts of silicon dioxide; (6) 4.5-7.5 parts of titanium oxide; and (7) 5-15 pats of nano thorium dioxide. The ceramic nano coating material provided by the nano ceramic coating material for the machine tool and the preparation method thereof have good strength and toughness as well as excellent high temperature resistance and wear resistance, have certain corrosion resistance and can be used as a coating material of the machine tool.

Description

Technical field [0001] The invention belongs to the technical field of mechanical processing, and particularly relates to a nano-ceramic coating material for machine tools with excellent high temperature resistance and wear resistance and a preparation method thereof. Background technique [0002] In the field of machining, machining tools such as machine tools are affected by the debris of the workpiece itself or environmental factors when processing the workpiece, which often corrosives the machining tool, affects the machining accuracy and service life of the machining tool, and adversely affects the machining Therefore, surface coating treatment for processing tools can effectively overcome this problem. [0003] In recent years, coating materials have developed rapidly, especially ceramic coating materials, which have received widespread attention. Different from traditional coatings, the strength and wear resistance of coatings are not satisfactory in the field of mechanical ...

Claims

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Application Information

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IPC IPC(8): C04B35/565C04B35/622
CPCC04B35/565C04B35/62222C04B2235/3217C04B2235/3232C04B2235/3244C04B2235/3873C04B2235/447
Inventor 王菁
Owner 徐州台力福数控科技有限公司
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