High-flexibility intelligent production line design method

A design method and highly flexible technology, applied in the field of automation, can solve problems such as small scope of application, multiple clamping of equipment, and low processing accuracy, and achieve the effects of ensuring structural compatibility, strong scalability, and strong adaptability

Inactive Publication Date: 2018-12-28
珠海市运泰利自动化设备有限公司
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the current testing industry, the assembly and testing stations are relatively independent, and different equipment is used. The system interfaces, hardware equipment, appearance, etc. involved are different. There are multiple clamping and multiple positioning errors when switching between equipment. Technical problems such as low machining accuracy and small scope of application
Traditional test lines are customized according to product requirements, and special equipment is required for different test items of products. Most of the test equipment is independent into a separate workstation, and the test data is rarely interconnected on the system. There is less systematic data analysis for the full test cycle. and management

Method used

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  • High-flexibility intelligent production line design method

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Embodiment Construction

[0017] Such as figure 1 Shown, the inventive method comprises the following steps:

[0018] (1) Workstation A setting: establish all workstations including automatic product assembly and testing procedures, set up a unified docking interface and define compatible interface protocols for each workstation, and set up a data acquisition device on each workstation. The automatic assembly and testing process of the product includes but is not limited to automatic loading, automatic assembly, automatic dispensing, automatic screwing, automatic optical testing, ICT / FCT testing, defect detection, air tightness testing and / or automatic blanking. The automatic optical testing process includes wavelength l, power w, radiation angle θ, light intensity q, number of bright / dark spots n, current I, voltage V, temperature T, optical distance accuracy d, mechanical positioning accuracy tolerance t, camera and The optical center alignment deviation e of the product or the combination of optica...

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Abstract

The invention aims to provide a high-flexibility intelligent production line design method which is suitable for full-automatic, multi-variety and different-variety crossed operations and effectivelyimproves operation efficiency. The method provided by the invention comprises the following steps of: arranging stations; establishing a control system; carrying out targeted combination and arrangement on the stations according to data characteristics of a product so as to form an intelligent production line, carrying out connection on the stations by utilizing a uniform bus through a uniform abutting interface, and carrying out communication between the bus and the control system; and by carrying out correlation analysis on test data acquired in real time and primarily diagnosing an abnormality according to correlation analysis evaluation, preventing mass abnormalities caused by a hardware or software fault and accurately positioning a position where the abnormality occurs or an interference factor of the abnormality. The high-flexibility intelligent production line design method is applied to the field of automation.

Description

technical field [0001] The invention relates to the field of automation, in particular to a highly flexible intelligent production line design method. Background technique [0002] Traditional automated production lines are only suitable for large-scale production of a single variety or a small number of varieties, but lack of adaptability and scalability for multi-variety and diversified order demands. The flexible manufacturing solutions in the existing industries are different compatible solutions for the same problem, and there are problems such as large unit area and high investment. When product updates are getting faster and faster, the product life cycle is shortening, and the life cycle of the corresponding equipment is also facing great challenges. With product replacement, the equipment needs a lot of design optimization and structural changes to extend the life cycle. Due to the diversified development of the market, the automation solutions of traditional indus...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418G06Q50/04
CPCG05B19/41865G06Q50/04Y02P90/02Y02P90/30
Inventor 邓章
Owner 珠海市运泰利自动化设备有限公司
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