High-flexibility intelligent production line design method

Abstract

The invention aims to provide a high-flexibility intelligent production line design method which is suitable for full-automatic, multi-variety and different-variety crossed operations and effectivelyimproves operation efficiency. The method provided by the invention comprises the following steps of: arranging stations; establishing a control system; carrying out targeted combination and arrangement on the stations according to data characteristics of a product so as to form an intelligent production line, carrying out connection on the stations by utilizing a uniform bus through a uniform abutting interface, and carrying out communication between the bus and the control system; and by carrying out correlation analysis on test data acquired in real time and primarily diagnosing an abnormality according to correlation analysis evaluation, preventing mass abnormalities caused by a hardware or software fault and accurately positioning a position where the abnormality occurs or an interference factor of the abnormality. The high-flexibility intelligent production line design method is applied to the field of automation.

Description

technical field [0001] The invention relates to the field of automation, in particular to a highly flexible intelligent production line design method. Background technique [0002] Traditional automated production lines are only suitable for large-scale production of a single variety or a small number of varieties, but lack of adaptability and scalability for multi-variety and diversified order demands. The flexible manufacturing solutions in the existing industries are different compatible solutions for the same problem, and there are problems such as large unit area and high investment. When product updates are getting faster and faster, the product life cycle is shortening, and the life cycle of the corresponding equipment is also facing great challenges. With product replacement, the equipment needs a lot of design optimization and structural changes to extend the life cycle. Due to the diversified development of the market, the automation solutions of traditional indus...

AI Technical Summary

Problems solved by technology

In the current testing industry, the assembly and testing stations are relatively independent, and different equipment is used. The system interfaces, hardware equipment, appearance, etc. involved are different. There are multiple clamping and multiple positioning errors when switching between equipment. Technical problems such as low machining accuracy and small scope of application

Traditional test lines are customized according to product requirements, and special equipment is required for different test items of products. Most of the test equipment is independent into a separate workstation, and the test data is rarely interconnected on the system. There is less systematic data analysis for the full test cycle. and management

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