A kind of preparation method of methionine
A methionine and ultrasonic technology, applied in the field of methionine preparation, can solve the problems of unfavorable treatment, increase of hydrolysis by-products, ring-forming pigment impurities and methionine decomposition products, long residence time, etc., and achieve reduction of unfavorable side reactions, reduction of unfavorable products, and hydrolysis The effect of yield improvement
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Embodiment 1
[0044] Example 1 Preparation of methionine by efficient hydrolysis of hydantoin intermediate 5-(β-methylthioethyl)hydantoin with sodium hydroxide in the presence of ultrasonic atmosphere
[0045] It is mainly divided into the following stages:
[0046] 1. Raw materials enter
[0047] The 10-20wt% hydantoin feed solution from the hydantoin synthesis stage and 50% sodium hydroxide aqueous solution (molar ratio hydantoin: sodium hydroxide = 1-1.2) enter the 316 material tubular reactor after static mixing.
[0048]2. A low-frequency open-loop stage
[0049] After entering the tubular reactor, it is rapidly heated to 120-160°C, and the continuous ring-opening reaction starts for 3-5 minutes under the assistance of 20-35KHz (single vibrator power 40-60W) ultrasonic waves.
[0050] 3. Two-stage high-frequency complete hydrolysis
[0051] The material in the first stage continues to pass through the second stage of the tubular reactor, the ultrasonic frequency of the outer wall is...
Embodiment 2
[0055] Example 2 Efficient preparation of methionine with potassium carbonate hydrolysis intermediate 5-(β-methylthioethyl)hydantoin in the presence of ultrasonic atmosphere
[0056] 1. Raw materials enter
[0057] The 10-20% hydantoin feed solution from the hydantoin synthesis stage and the 50% potassium carbonate aqueous solution (molar ratio hydantoin:potassium carbonate=0.65-0.90) enter the 316 material tubular reactor after static mixing.
[0058] 2. A low-frequency open-loop stage
[0059] After entering the tubular reactor, it is rapidly heated to 120-160°C, and the ring-opening reaction starts for 2-5 minutes under the assistance of ultrasonic waves at 20-35KHz (single vibrator power 40-60W).
[0060] 3. Two-stage high-frequency complete hydrolysis
[0061] The material in the first stage continues to pass through the second stage of the tubular reactor, and is continuously hydrolyzed for 2 to 5 minutes under the conditions of 25~40KHz ultrasonic wave and 80~120℃ rea...
Embodiment 3
[0065] Example 3 Efficient preparation of methionine by hydrolyzing intermediate 5-(β-methylthioethyl)hydantoin with potassium hydroxide in the presence of ultrasonic atmosphere
[0066] 1. Raw materials enter
[0067] The 10-20% hydantoin feed solution from the hydantoin synthesis stage and the 50% potassium hydroxide aqueous solution (molar ratio hydantoin: potassium hydroxide = 1-1.2) enter the 316 material tubular reactor after static mixing.
[0068] 2. A low-frequency open-loop stage
[0069] Under the assistance of 20-35KHz ultrasonic waves, the ring-opening reaction takes 2-5 minutes.
[0070] 3. Two-stage high-frequency complete hydrolysis
[0071] Under the assistance of constant power 28-40KHz high-frequency ultrasonic wave, it will be completely hydrolyzed in 2-5 minutes.
[0072] 4. Product discharge
[0073] The hydrolyzed methionine salt saponification liquid from the tubular reactor enters the subsequent treatment process, undergoes cationic resin exchange ...
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