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A high-temperature molding sand water mist cooling control method

A control method, water mist cooling technology, applied in the direction of manufacturing tools, casting molding equipment, cleaning/processing machinery of casting materials, etc., can solve the problems of inability to solve the conveying device, poor effect, rising sand temperature, etc., to achieve The effect of avoiding the blockage of the conveying device, improving the working efficiency of sand mixing, and improving the comprehensive performance

Active Publication Date: 2020-09-18
扬州广润机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Baking the sand mold during high-temperature molten iron molding will increase the sand temperature, and the local sand temperature can reach 500-600 degrees, or even higher; while the molding sand temperature for the finished product must be controlled below 50 degrees to ensure the stability of the molding sand, which is determined by the temperature of the reused sand. Although there are many ways to reduce the temperature of recycled sand, the most effective method is to add water to cool down; in the production process, it is a common technical means to add water to high-temperature sand from unpacking sand shakeout, but its effect Poorness has been perplexing those skilled in the art, and its main reason is that it cannot solve the problem of timely and appropriate water addition to avoid the blockage of the delivery device

Method used

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  • A high-temperature molding sand water mist cooling control method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] structured as figure 1 As shown, in the high-temperature molding sand water mist cooling control method provided in this embodiment, a travel switch SQ is set on the lifting device on the vibrating shakeout machine, which is used to trigger the contact with the hanging box, and an arc is made on the conveyor belt. The stainless steel semi-enclosed cover covers the conveyor belt, and installs multiple high-pressure atomizing water nozzles at equal intervals on the central axis of the semi-closed stainless steel cover. Each high-pressure atomizing water nozzle is controlled by a solenoid valve, and the hanging box vibrates and falls The time from sand to high temperature sand all over the conveyor belt is recorded as t1,

[0031] When the vibrating sand falling device is turned on to start hanging the box, the box equipment moves to contact the travel switch to close it, and then open the solenoid valve after a delay of t1 to make the high-pressure atomizing water nozzle ...

Embodiment 2

[0033] This embodiment provides a high-temperature molding sand water mist cooling control device, which is used for vibrating shakeout machines Down Each water mist spray device set on the conveyor belt is controlled to achieve lifting Box casting and High-temperature sand, water mist cooling on the conveying device under the vibrating shakeout machine; including power supply, circuit breaker QF, travel switch SQ, time relay KT1, intermediate relay ZJ, delay control circuit, AC contactor KM and various solenoid valves YV ;

[0034] Among them, the power supply is connected to the input terminal of the delay control circuit through the circuit breaker QF, the time relay KT1, and the on-off actuator of the intermediate relay ZJ in sequence; at the same time, the power supply is connected to the input terminal of the delay control circuit through the circuit breaker QF, the travel switch SQ and the intermediate relay ZJ in sequence. The control terminal is connected; the li...

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Abstract

The invention discloses a water mist cooling control method of high-temperature molding sand. A stroke switch SQ is arranged on a hoisting device on a vibration shakeout machine to be used for being in contact with a hoisting box to trigger, an arc-shaped stainless steel semi-closed cover is made on a conveyor belt to cover the conveyor belt, a plurality of high-pressure atomizing water injectionnozzles are installed on the central axis of the semi-closed stainless steel cover at equal intervals, each high-pressure atomizing water injection nozzle is controlled by a solenoid valve, the time taken form the hoisting box to vibrate sand falling to high temperature sand spreading over the conveyor belt is denoted as t1, when a vibration sand falling device is opened and the hoisting box is started, hoisting box equipment moves to be in contact with the stroke switch to enable the stroke switch close, the solenoid valve is opened again after delaying t1, thus the high-pressure atomizing water injection nozzles work, after working the time t2, the solenoid valve is closed, after waiting for a period of time, that is t3, thehoisting box equipment moves to be in contact with the travel switch again to enable the stroke switch close, and the steps are cycled and repeated in this way.

Description

technical field [0001] The invention belongs to the technical field of casting, and in particular relates to a high-temperature molding sand water mist cooling control method. Background technique [0002] The casting production line is usually continuous production, and the molding sand is recycled after being processed; this not only reduces the production cost but also reduces the pollution to the environment, which is the advantage of sand casting; An important issue of concern, qualified molding sand is the basis for ensuring the quality of castings. [0003] Several important parameters affecting the quality of molding sand are: (1) moisture, (2) effective bentonite content, (3) effective coal powder content, (4) dead ash content; the latter two control the amount of coal powder added and effective dust removal The system can be easily solved, while the first two parameters, the moisture content of the molding sand and the content of effective bentonite, and the abili...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C5/08B22C5/04
CPCB22C5/0409B22C5/08
Inventor 朱爱军王彩余周国平
Owner 扬州广润机械有限公司
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