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Energy-saving supercritical EPE foam molding process

A foam molding, supercritical technology, applied in the chemical industry, sustainable manufacturing/processing, climate sustainability, etc., can solve the problems of reducing product quality, uneven density, molding difficulties, etc., to ensure the discharge efficiency, The effect of uniform density and uniform foam pore size

Inactive Publication Date: 2019-04-09
安徽荣茂塑胶包装材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide an energy-saving supercritical EPE foam molding process to solve the problem of uneven density caused by the foaming agent and the preparation process during the preparation of the expandable polyethylene proposed in the above-mentioned background technology. , Difficulty in forming, reducing the quality of the product

Method used

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  • Energy-saving supercritical EPE foam molding process

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Embodiment

[0031] The foam plastic raw material matrix is ​​a polystyrene resin matrix;

[0032] The reinforcement material is a mixture of glass fiber and aluminum silicate fiber;

[0033] The supercritical reaction additive is supercritical CO 2 reaction aids;

[0034] The components of the foam plastic raw material matrix, reinforcing material, coloring masterbatch and reaction auxiliary agent are as follows: 70 parts of foam plastic raw material matrix, 9 parts of reinforcing material, 6.5 parts of coloring masterbatch, and 7 parts of reaction auxiliary agent;

[0035] The specific molding steps of the energy-saving supercritical EPE foam molding process are as follows:

[0036] S1: Melting raw materials: mix polystyrene resin matrix, glass fiber, aluminum silicate fiber mixture, and coloring masterbatch through a mixing equipment. An electric heating mechanism is installed inside the mixing equipment, and the heating temperature of the electric heating mechanism is 170°C;

[003...

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Abstract

The invention belongs to the technical field of EPE foam molding, and particularly relates to an energy-saving supercritical EPE foam molding process. The energy-saving supercritical EPE foam plasticforming process comprises the specific forming steps of S1, melting raw materials, wherein mixing the foamed plastic raw material base body, the reinforcing material and the coloring master batch through a mixing device; S2, injecting a foaming agent and mixing, wherein injecting the foaming agent into the mixed raw materials extruded in the step S1, mixing the foaming agent with the mixed raw materials through the mixing equipment to obtain a mixed semi-finished product raw material; S3, injecting a supercritical reaction promoter; and S4, performing physical cooling, cutting and forming, increasing the supercritical reaction promoter, so that the density of the formed foam plastic plate is uniform, and the foaming pore size is relatively uniform. According to the energy-saving supercritical EPE foam molding process, the raw materials are added in a segmented mode, the raw materials can be fully mixed, and the phenomenon of caking is avoided; the rotating speed of an extruding machineis limited, the discharging efficiency can be guaranteed, and meanwhile, the raw materials can be uniformly extruded.

Description

technical field [0001] The invention relates to the technical field of EPE foam molding, in particular to an energy-saving supercritical EPE foam molding process. Background technique [0002] EPE (Expandable Polyethylene), is expandable polyethylene, also known as pearl cotton. It is a non-cross-linked closed-cell structure, which is a high-foamed polyethylene product extruded from low-density polyethylene (LDPE) as the main raw material. [0003] Because the bubbles on the inner wall of the EPE material are closed and do not communicate with each other, the water absorption rate is small and the frost resistance is good, which ensures that it still has good heat insulation performance under water immersion conditions. The experiment of EPE board thermal insulation subgrade in the Kunlun Mountains of Qinghai-Tibet Highway (1990) showed that the 6cm thick EPE thermal insulation layer can reduce the heat flow from the surface to the deep layer, reduce the downward movement o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C44/02B29C44/34C08J9/04C08L25/06C08K7/14C08K7/10B29K25/00B29K105/00B29K23/00
CPCB29C44/02B29C44/3419B29C44/3442B29C44/3446B29K2023/0633B29K2025/06B29K2105/0005C08J9/0085C08J9/04C08J9/122C08J2203/06C08J2203/08Y02P20/10Y02P20/50Y02P70/10
Inventor 陈传湖
Owner 安徽荣茂塑胶包装材料有限公司
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