Full-automatic induction quenching machine tool for conical face of front machine cylinder of molding machine and circuit protecting method

An induction hardening and fully automatic technology, applied in the direction of quenching devices, electrical components, electronic switches, etc., can solve the problems of large application field limitations, low equipment automation, and low production efficiency, and achieve high automation and perfect detection Control functions, fast-paced effects

Pending Publication Date: 2019-04-19
十堰高周波科工贸有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Most of the induction hardening equipment in the prior art adopts static induction heating and quenching technology, while dynamic continuous induction heating and quenching equipment is used. For example, the authorized announcement number is CN208234951U, and the application number is: 2018207241905. Utility model name: continuous induction hardening and tempering equipment for shaft parts. The equipment is only suitable for single-track conveying of cylindrical bearing parts, biaxial rubbing and strai

Method used

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  • Full-automatic induction quenching machine tool for conical face of front machine cylinder of molding machine and circuit protecting method
  • Full-automatic induction quenching machine tool for conical face of front machine cylinder of molding machine and circuit protecting method
  • Full-automatic induction quenching machine tool for conical face of front machine cylinder of molding machine and circuit protecting method

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0021] A preferred embodiment of the present invention: the industrial automatic robot is an ABB six-axis robotic arm robot, and the three-hand grip 34 installed at the end of the ABB six-axis robotic arm robot arm is simultaneously removed from the special station appliance through the initial material gripper 36 Take the front cylinder of the plastic machine and place it on the pre-positioning part, and then take the front cylinder 39 of the plastic machine from the pre-positioning part by the pre-positioning gripper 37 and place it on the rotating drive part for rotation induction heating and rotation quenching, quenching process After completion, the unloading gripper 38 takes the front barrel of the plastic machine from the rotating drive part, and transfers it to the vacant special station appliance on the automatic unloading and conveying roller table. The quenched front of the plastic machine The barrel is conveyed and dropped into the blanking box through the automatic ...

Example Embodiment

[0023] The preferred embodiment three of the present invention: The quenching liquid cooling circulation system includes a liquid collecting tank 23 provided with the quenching liquid at the bottom of the automatic induction quenching chamber 5, and a liquid outlet pipe at the bottom of the liquid collecting tank 23 is formed on the surface of the metal chain rail link for absorbing induction heating The inlet pipe of the large-capacity magnetic paper bag filter 24 of the oxide scale is connected, and the outlet pipe of the magnetic filter is connected with the inlet pipe of the cartridge filter bag filter 25 for precision filtration. The outlet pipe of the bag filter Connected with the inlet pipe of the first circulating water pump 26, the outlet pipe of the first circulating water pump 26 is connected with the inlet pipe of the first water storage tank, the outlet pipe of the water storage tank is connected with the inlet pipe of the high pressure water pump 27, and the high pr...

Example Embodiment

[0024] The preferred embodiment four of the present invention: the X, Y, Z three-dimensional sliding table 29 for loading the quenching transformer 12 and the compensation capacitor 13 and applied to the quenching process requirements of different diameter workpieces includes: up and down (Z direction) The electric servo drive unit 33 is arranged in the front and rear direction (Y direction), and the electric servo drive unit 31 is arranged in the left and right direction (X direction). The three-dimensional sliding table 29 is used to adjust the relative distance between the sensor and the workpiece. It is ensured that the sensor and water-electricity integrated quick-change device 15 is centered and faces the cone surface of the front barrel 16.

[0025] The preferred embodiment 5 of the present invention: the three-dimensional sliding table 29 adjusted in the X, Y, and Z directions are respectively configured with X-direction square linear guides and ball screws, Y-direction sq...

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Abstract

The invention provides a full-automatic induction quenching machine tool for the conical face of a front machine cylinder of a molding machine. The machine tool comprises an automatic feeding and conveying roller way, an industrial robot, an automatic induction quenching chamber, a loading platform, an IGBT transistor power source and a quenching liquid circular cooling system. The automatic induction quenching chamber is formed by combining a molding machine front machine cylinder loading lathe bed, an automatic lifting induction heating, spraying and quenching device, a quenching transformer, and an inductor installed on a transition bar of the quenching transformer. The lathe bed is formed by a molding machine front machine cylinder loading platform and a rotating tool clamp. The automatic lifting induction heating, spraying and quenching device is formed by a quenching transformer, a compensation capacitor, a power switching device, an accessory circuit and a water and electricityintegration quick-changing induction device. The inductor and the water and electricity integration quick-changing induction device are arranged in the conical face of the front machine cylinder of the molding machine in a suspending manner to carry out rotary induction heating or liquid spraying quenching on the conical face of the front machine cylinder of the molding machine, the industrial automatic robot takes the front machine cylinder from a pre-locating part and places the front machine cylinder to a rotary drive part, and the front machine cylinder of the molding machine is taken fromthe rotary drive part, and transferred and placed on the automatic feeding and conveying roller way.

Description

technical field [0001] The invention belongs to the technical field of electromechanical integration of electromagnetic induction heating and quenching, and specifically relates to the technical field of mechanical manufacturing and circuit control design of a full-automatic induction hardening machine tool for the front barrel of a plastic machine. Background technique [0002] Most of the induction hardening equipment in the prior art adopts static induction heating and quenching technology, while the dynamic continuous induction heating and quenching equipment adopts the authorized announcement number CN208234951U application number: 2018207241905 Utility model name: continuous induction hardening and tempering equipment for shaft parts. The equipment is only suitable for single-track conveying of cylindrical bearing parts, biaxial rubbing and straight-line conveying of the workpiece, so that the workpiece is subjected to induction heating and quenching during the rotating...

Claims

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Application Information

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IPC IPC(8): C21D1/667C21D1/10C21D9/00C21D11/00H03K17/08
CPCH03K17/08C21D1/10C21D1/667C21D9/0062C21D9/0068C21D11/00Y02P10/25
Inventor 刘成川何中永何正龙刘立茂
Owner 十堰高周波科工贸有限公司
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