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Full-automatic induction quenching machine tool for conical face of front machine cylinder of molding machine and circuit protecting method

An induction hardening and fully automatic technology, applied in the direction of quenching devices, electrical components, electronic switches, etc., can solve the problems of large application field limitations, low equipment automation, and low production efficiency, and achieve high automation and perfect detection Control functions, fast-paced effects

Pending Publication Date: 2019-04-19
十堰高周波科工贸有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Most of the induction hardening equipment in the prior art adopts static induction heating and quenching technology, while dynamic continuous induction heating and quenching equipment is used. For example, the authorized announcement number is CN208234951U, and the application number is: 2018207241905. Utility model name: continuous induction hardening and tempering equipment for shaft parts. The equipment is only suitable for single-track conveying of cylindrical bearing parts, biaxial rubbing and straight-line conveying of the workpiece, so that the workpiece is subjected to induction heating and quenching during the rotating and straight-line conveying process. This single-rail conveying technology leads to low production efficiency and high degree of automation of the equipment It is not high, and the application field is limited. It is not suitable for the induction heating and quenching process of the cone surface of the front barrel of the plastic machine. There has been no good solution to this defect.

Method used

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  • Full-automatic induction quenching machine tool for conical face of front machine cylinder of molding machine and circuit protecting method
  • Full-automatic induction quenching machine tool for conical face of front machine cylinder of molding machine and circuit protecting method
  • Full-automatic induction quenching machine tool for conical face of front machine cylinder of molding machine and circuit protecting method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Preferred embodiment one of the present invention: the industrial automatic robot is an ABB six-axis mechanical arm robot, and the three grippers 34 installed at the end of the robot arm of the ABB six-axis robotic arm pass through the initial material gripper 36 at the same time from the special station equipment Take the front barrel of the plastic machine and place it on the pre-positioning part, then take the front barrel 39 of the plastic machine from the pre-positioning part by the pre-positioning gripper 37 and place it on the rotating drive part to rotate induction heating and rotary quenching, the quenching process After completion, the front barrel of the plastic machine is taken from the rotating drive part by the unloading gripper 38, and is transferred and placed on the vacant special-purpose station on the automatic unloading conveying roller table. The machine barrel is conveyed and dropped into the discharge box through the automatic discharge conveying r...

Embodiment 3

[0023] Preferred Embodiment 3 of the present invention: the quenching liquid cooling circulation system includes a liquid sump 23 for quenching liquid at the bottom of the automatic induction quenching chamber 5, and the liquid outlet pipe at the bottom of the sump 23 is formed with the surface of the metal chain rail section for absorbing induction heating The large-capacity magnetic paper bag filter 24 of the oxide skin is connected to the liquid inlet pipe, and the magnetic filter outlet pipe is connected to the liquid inlet pipe of the cartridge filter bag filter 25 for precise filtration, and the bag filter outlet pipe is It is connected with the liquid inlet pipe of the first circulating water pump 26, and the liquid outlet pipe of the first circulating water pump 26 is connected with the liquid inlet pipe of the first water storage tank. The liquid outlet pipe is communicated with the liquid inlet pipe of a plate heat exchanger 19, and the liquid outlet pipe of the plate...

Embodiment 4

[0024] Preferred Embodiment 4 of the present invention: the three-dimensional sliding table 29 for loading the quenching transformer 12 and the compensation capacitor 13 and applied to the X, Y, and Z directions of the quenching process requirements of workpieces with different diameters includes: up and down (Z direction) The electric servo drive unit 33 in the direction, the front and rear direction (Y direction) is provided with the front and rear electric servo drive unit 32, the left and right (X direction) direction is provided with the electric servo drive unit 31, and the three-dimensional slide table 29 is used to adjust the relative distance between the inductor and the workpiece. Ensure that the integrated quick change device 15 of the sensor, water and electricity is centered and is facing the tapered surface of the front barrel 16.

[0025] Preferred Embodiment 5 of the present invention: The three-dimensional sliding table 29 with X, Y, and Z direction adjustments...

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Abstract

The invention provides a full-automatic induction quenching machine tool for the conical face of a front machine cylinder of a molding machine. The machine tool comprises an automatic feeding and conveying roller way, an industrial robot, an automatic induction quenching chamber, a loading platform, an IGBT transistor power source and a quenching liquid circular cooling system. The automatic induction quenching chamber is formed by combining a molding machine front machine cylinder loading lathe bed, an automatic lifting induction heating, spraying and quenching device, a quenching transformer, and an inductor installed on a transition bar of the quenching transformer. The lathe bed is formed by a molding machine front machine cylinder loading platform and a rotating tool clamp. The automatic lifting induction heating, spraying and quenching device is formed by a quenching transformer, a compensation capacitor, a power switching device, an accessory circuit and a water and electricityintegration quick-changing induction device. The inductor and the water and electricity integration quick-changing induction device are arranged in the conical face of the front machine cylinder of the molding machine in a suspending manner to carry out rotary induction heating or liquid spraying quenching on the conical face of the front machine cylinder of the molding machine, the industrial automatic robot takes the front machine cylinder from a pre-locating part and places the front machine cylinder to a rotary drive part, and the front machine cylinder of the molding machine is taken fromthe rotary drive part, and transferred and placed on the automatic feeding and conveying roller way.

Description

technical field [0001] The invention belongs to the technical field of electromechanical integration of electromagnetic induction heating and quenching, and specifically relates to the technical field of mechanical manufacturing and circuit control design of a full-automatic induction hardening machine tool for the front barrel of a plastic machine. Background technique [0002] Most of the induction hardening equipment in the prior art adopts static induction heating and quenching technology, while the dynamic continuous induction heating and quenching equipment adopts the authorized announcement number CN208234951U application number: 2018207241905 Utility model name: continuous induction hardening and tempering equipment for shaft parts. The equipment is only suitable for single-track conveying of cylindrical bearing parts, biaxial rubbing and straight-line conveying of the workpiece, so that the workpiece is subjected to induction heating and quenching during the rotating...

Claims

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Application Information

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IPC IPC(8): C21D1/667C21D1/10C21D9/00C21D11/00H03K17/08
CPCH03K17/08C21D1/10C21D1/667C21D9/0062C21D9/0068C21D11/00Y02P10/25
Inventor 刘成川何中永何正龙刘立茂
Owner 十堰高周波科工贸有限公司
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