Aluminum alloy template release agent and preparation method thereof

A technology of aluminum alloy formwork and release agent, which is applied in the direction of manufacturing tools, lubricating compositions, petroleum industry, etc., can solve the problems of easy pollution of steel and concrete surfaces, easy delamination, high cost, etc., and achieve good economic benefits and application The effect of foreground, uniform water dispersion and uniform particle size

Inactive Publication Date: 2019-04-26
NO 1 CONSTR ENG CO LTD OF CHINA CONSTR THIRD ENG BUREAU CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Most of the oil-based release agents use machine oil or waste machine oil as the main raw material, which is expensive, easy to produce oil mist, and the air in the processing site is highly polluted, which is harmful to the health of the operators. Although this material is easy to release the mold, it is not easy to Dry, easy to pollute the surface of steel bars and concrete, and have adverse effects on the plastering, grouting or pasting of the concrete surface; the emulsification temperature of the emulsified oil release agent is high, the amount of emulsifier used is large, and the stability of the emulsified oil produced is poor , easy to cause delamination, not suitable for long-term storage; water-soluble release agent is low in efficiency, can not be used multiple times after brushing once; paraffin release agent is relatively high cost, and when the paraffin content is high, it is easy to stick to the concrete Leaves a paraffin residue on the surface, hindering the bonding of the concrete surface
Synthetic resin and paint release agents are expensive and difficult to clean
[0004] In view of the problems of high cost, poor stability, low efficiency, and poor adaptability to aluminum alloy templates in various release agents currently on the market, it is urgent to develop a new type of release agent for aluminum alloy templates that is convenient for construction, easy to operate, and environmentally friendly

Method used

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  • Aluminum alloy template release agent and preparation method thereof
  • Aluminum alloy template release agent and preparation method thereof
  • Aluminum alloy template release agent and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] A new type of aluminum alloy formwork release agent, the components are calculated in parts by weight: 10 parts of range hood condensate (wherein the content of alkanes is 15wt%, the content of olefins is 0.1wt%, and the content of sulfur is 0.01wt% , the content of solid particles is 1.0%), 3 parts of emulsifier, 4 parts of fatty alcohol ether sodium sulfate, 2 parts of dispersant, 1 part of rust inhibitor, 0.002 part of preservative, 0.1 part of thickener, 100 parts of water; The preparation method includes the following steps: add the weighed emulsifier, fatty alcohol ether sodium sulfate, range hood condensate oil, dispersant, and rust inhibitor into the reaction kettle, heat to 70°C, and stir evenly, react for 2 hours, react After the end, lower the temperature to room temperature to obtain a mixed oil phase; slowly add water to the mixed oil phase, heat to 50°C, and stir for 30 minutes to obtain a primary emulsion; finally add a thickener and preservative, continue...

Embodiment 2

[0044] A new type of aluminum alloy formwork release agent, the components are calculated in parts by weight: 15 parts of range hood condensate (wherein the content of alkanes is 20wt%, the content of olefins is 0.15wt%, and the content of sulfur is 0.015wt% , the content of solid particles is 1.5%), 4 parts of emulsifier, 4 parts of fatty alcohol ether sodium sulfate, 4 parts of dispersant, 3 parts of rust inhibitor, 0.005 part of preservative, 0.4 part of thickener, 100 parts of water; The preparation method includes the following steps: add the weighed emulsifier, fatty alcohol ether sodium sulfate, range hood condensate oil, dispersant, and rust inhibitor into the reaction kettle, heat to 70°C, and stir evenly, react for 2 hours, react After the end, lower the temperature to room temperature to obtain a mixed oil phase; slowly add water to the mixed oil phase, heat to 50°C, and stir for 30 minutes to obtain a primary emulsion; finally add a thickener and preservative, conti...

Embodiment 3

[0048] A new type of aluminum alloy formwork release agent, the components are calculated in parts by weight: 20 parts of range hood condensate (wherein the content of alkanes is 30wt%, the content of olefins is 0.2wt%, and the content of sulfur is 0.02wt% , the content of solid particles is 2.0%) 5 parts of emulsifier, 5 parts of fatty alcohol ether sodium sulfate, 4 parts of dispersant, 3 parts of rust inhibitor, 0.008 part of preservative, 0.8 part of thickener, 100 parts of water; Its preparation The method includes the following steps: add the weighed emulsifier, fatty alcohol ether sodium sulfate, range hood condensate oil, dispersant, and rust inhibitor into the reaction kettle, heat to 70°C, and stir evenly, react for 2 hours, and the reaction ends Then lower the temperature to room temperature to obtain a mixed oil phase; slowly add water to the mixed oil phase, heat to 50°C, and stir for 30 minutes to obtain a primary emulsion; finally add a thickener and preservative...

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PUM

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Abstract

The invention discloses a novel concrete water-based release agent applied to aluminum alloy templates. The release agent is composited from range hood gas condensate, an emulsifier, sodium alcohol ether sulfate, a dispersant, a rust inhibitor, a preservative, a thickening agent and water as main raw materials. The involved preparation process is simple and convenient to operate, raw materials arewidely sourced, synthesis temperature is low, and significant economic and environmental benefits are achieved; the obtained water-based release agent has good release performance and good applicability to aluminum alloy templates and cannot corrode a mold, released concrete has smooth and flat concrete surface without large bubbles, less concrete is adhered to the mold, and the release agent issuitable for popularization and application.

Description

technical field [0001] The invention belongs to the technical field of concrete, and in particular relates to a novel aluminum alloy template release agent and a preparation method thereof. Background technique [0002] Concrete release agent, also known as concrete release agent or release lubricant, is a kind of coating or spraying on the inner surface of the formwork, which can produce an isolation film, which can lubricate and isolate, and can effectively reduce the gap between concrete and formwork. Adhesive force between them, so that the concrete can be separated from the formwork smoothly when the formwork is removed, and the substance or material that keeps the shape of the concrete intact and smooth. In the process of concrete engineering construction, quality defects such as honeycomb pockmarks, missing corners, and exposed ribs often appear on the concrete surface. The use of release agent can reduce or even avoid many of the above-mentioned problems on the surf...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/00B28B7/38C10N40/36
CPCB28B7/388C10M173/00C10M2207/124C10M2207/289C10M2209/103C10M2209/104C10M2209/108C10M2209/109C10M2209/12C10M2215/042C10M2219/042C10N2040/36C10N2030/56C10N2030/64C10N2010/02
Inventor 牛寅龙汪小东李相国姜东兵龙昌林廖峰刘永波
Owner NO 1 CONSTR ENG CO LTD OF CHINA CONSTR THIRD ENG BUREAU CO LTD
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