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Slurry molding casting technology for metal casting

A technology of shape casting and metal casting, which is applied in casting molding equipment, metal processing equipment, casting molds, etc. It can solve the problems of poor surface finish, poor dimensional stability, and high comprehensive cost of castings, and achieve simple and controllable production processes. Good stability and high degree of automation

Inactive Publication Date: 2019-09-10
王海江
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] ① Except for the high precision of silica sol investment casting, the surface finish of castings produced by other processes is not high;
[0005] ②The surface dimensional accuracy of the casting is low, and the dimensional stability is poor. The silica sol investment molding process has high dimensional accuracy on small parts, and the deformation of slightly larger parts is serious;
[0006] ③There are many production processes and a long cycle;
[0007] ④ It is difficult to regenerate old sand (except Bonney and furan resin sand), and the overall cost is high;
[0008] ⑤ Large VOCs and solid waste emissions, poor environmental protection;
[0009] ⑥ The degree of automation is not high

Method used

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  • Slurry molding casting technology for metal casting

Examples

Experimental program
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Effect test

Embodiment 1

[0042] Utilize the mud molding casting process of the present invention, casting is applied to the knuckle (40kg heavy) casting of rail traffic aspect.

[0043] Use 200-mesh mullite powder, add organic resin, nano-scale silicon micropowder, and water with a content of 10% of the total, and then add special mixing equipment in order to fully mix and mix until the viscosity meets the use requirements. Then put it into a special barrel for injection or injection into the prepared mold cavity, heat for 0.5 minutes and then solidify and form at a heating temperature of 80°C; the formed knuckle shell type is inspected and repaired Adhesive assembly is carried out to form a pourable knuckle mold, which is boxed and poured. After pouring, the knuckle casting is separated by sand falling, and the peeled shell is recycled through a special regeneration process.

Embodiment 2

[0045] Utilize the mud molding casting process of the present invention, cast the buffer (100kg heavy) casting that is applied to rail transit aspect.

[0046] Use 300-mesh aluminum oxide powder, add the acid-cured environmental-friendly binder (CN201210139992) developed by Bonney, nano-scale silicon micropowder, and water with a content of 15% of the total, and add special mixing mills in sequence The equipment is fully stirred and mixed, mixed and milled to a slurry that meets the required viscosity, and then loaded into a special barrel for injection or injection into the prepared mold cavity. After heating for 10 minutes, it is solidified and formed. The heating temperature is 300°C; The formed buffer shell mold is inspected and repaired, then bonded and assembled to form a pourable buffer mold, and then boxed and poured. The poured buffer casting is separated by sand falling, and the peeled shell is passed through a special Recycling process recycling.

[0047] The raw m...

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Abstract

The invention relates to a slurry molding casting technology for metal casting. Metal casting is performed on slurry through extrusion molding, the slurry is prepared from modeling powder, an adhesive, a reinforcing agent and water. The modeling powder is selected from mullite powder or aluminum oxide powder or silica powder or talcum powder or similar modeling and refractory material powder; themesh size of the modeling powder is larger than or equal to 200. A casting is good in dimensional stability, high in precision, capable of easily achieving near-net forming products (capable of achieving or approaching the surface quality of the casting of the silicon sol fired mold casting technology); no coating needs to be brushed to the surface of a mold shell; regeneration is simple, and thecomprehensive cost is low; the production procedures are simple and controllable; the technology is close to zero release and is environmentally friendly; a production line can be arranged, the automatic degree is high, and the period is rapid.

Description

technical field [0001] The invention relates to molding casting technology, in particular to a mud molding casting process for molding casting. Background technique [0002] Sand casting is to use sand to make molds. Sand mold casting needs to put the finished part model or wooden model (pattern) in the sand, then fill the sand with sand on the weekend of the pattern, and take out the pattern after opening the box to form the mold. In order to take out the model before casting the metal, the mold should be made into two or more parts; during the mold making process, holes and vent holes for pouring metal into the mold must be left to form a pouring system. After pouring the liquid metal into the mold, keep it for an appropriate time until the metal solidifies. After the parts were removed, the molds were destroyed, so new molds had to be made for each casting. [0003] Among the current casting molding methods, sand casting, silica sol investment casting, water glass inve...

Claims

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Application Information

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IPC IPC(8): B22C13/08B22C1/00
CPCB22C1/00B22C13/08
Inventor 王海江
Owner 王海江