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Method for preparing single crystal silicon carbide nanofiber/silicon carbide ceramic matrix composite material by reaction sintering

A silicon carbide ceramic-based, single-crystal silicon carbide technology is applied in the field of preparation of silicon carbide composite materials, which can solve the problems that the interface between SiCnf and the substrate is difficult to control, it is difficult to fully reflect the mechanical properties of SiC, and the volume content of SiCnf is small. The effect of performance and service life, high density and high volume content

Active Publication Date: 2021-11-02
ZHEJIANG SCI-TECH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The above SiC ceramic matrix composites reinforced by SiC nanowires / fibers (SiCnf) grown in situ have a small volume content of SiCnf, the interface between SiCnf and the matrix is ​​difficult to control, and the growth quality of SiCnf is affected by the size and distribution of pores or gaps. Composite materials often There is a "bridging" effect, which makes it difficult to fully reflect the excellent mechanical properties of SiC
Due to the lack of large-scale preparation of SiCnf in the early stage, there are few reports on high-volume, high-density single-crystal SiCnf-reinforced SiC ceramic composites (usually introduced into the material matrix as a second reinforcement, and the content is small)

Method used

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  • Method for preparing single crystal silicon carbide nanofiber/silicon carbide ceramic matrix composite material by reaction sintering
  • Method for preparing single crystal silicon carbide nanofiber/silicon carbide ceramic matrix composite material by reaction sintering
  • Method for preparing single crystal silicon carbide nanofiber/silicon carbide ceramic matrix composite material by reaction sintering

Examples

Experimental program
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Effect test

Embodiment 1

[0054] First, BN coated SiC nanofibers: Dissolve boric acid and urea in a mixture of ethanol and deionized water, wherein the mass ratio of boric acid and urea is 1:3, and the volume ratio of ethanol and deionized water is 2:1, and the heating configuration Boric acid and urea mixed saturated solution. 30g of SiC nanofibers were dipped into a beaker filled with a mixed solution of boric acid and urea, dipped and dried to obtain nanofibers with a coating layer. The coated SiC nanofibers were put into a tube furnace, and a nitriding reaction was carried out in a nitrogen atmosphere at a temperature of 1000° C., and kept for 1.5 hours to obtain BN-coated SiC nanofibers.

[0055] Then carbon coating: take 30g of BN-coated SiC nanofibers and place them in an alcohol solution filled with phenolic resin, wherein the mass ratio of phenolic resin to alcohol solution is 1:4; and dry. The carbon / BN-coated SiC nanofibers were placed in a tube furnace, sintered at a maximum temperature of...

Embodiment 2

[0061] First, BN coated SiC nanofibers, boric acid and urea were dissolved in a mixture of ethanol and deionized water, wherein the mass ratio of boric acid and urea was 2:3, and the volume ratio of ethanol and deionized water was 3:1, and the heating configuration Boric acid and urea mixed saturated solution. 30g of SiC nanofibers were dipped into a beaker filled with a mixed solution of boric acid and urea, dipped and dried to obtain nanofibers with a coating layer. The coated SiC nanofibers were put into a tube furnace, and a nitriding reaction was carried out in a nitrogen atmosphere at a temperature of 900° C., and kept for 1 hour to obtain BN-coated SiC nanofibers.

[0062] Then carbon coating: take 25g of BN-coated SiC nanofibers and place them in an alcohol solution filled with phenolic resin, wherein the mass ratio of phenolic resin to alcohol solution is 1:5; and dry. The carbon / BN-coated SiC nanofibers were placed in a tube furnace, sintered at a maximum temperatur...

Embodiment 3

[0068] First, BN coated SiC nanofibers, boric acid and urea were dissolved in a mixture of ethanol and deionized water, wherein the mass ratio of boric acid and urea was 2:3, and the volume ratio of ethanol and deionized water was 3:1, and the heating configuration Boric acid and urea mixed saturated solution. 35g of SiC nanofibers were dipped into a beaker filled with a mixed solution of boric acid and urea, dipped and dried to obtain nanofibers with a coating layer. The coated SiC nanofibers were put into a tube furnace, and a nitriding reaction was carried out in a nitrogen atmosphere at a temperature of 1200° C., and kept for 2 hours to obtain BN-coated SiC nanofibers.

[0069] Then carbon coating: take 35g of BN-coated SiC nanofibers and place them in an alcohol solution filled with phenolic resin, wherein the mass ratio of phenolic resin to alcohol solution is 1:4; and dry. The carbon / BN-coated SiC nanofibers were placed in a tube furnace, sintered at a maximum temperat...

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Abstract

The invention discloses a method for preparing single crystal silicon carbide nanofiber / silicon carbide ceramic matrix composite material by reaction sintering. First, single crystal silicon carbide nanofibers were used as raw materials to prepare SiC nanofibers coated with carbon / BN coating; then the ethanol / water suspension containing nano-carbon black / silicon carbide particles was impregnated or stirred with SiC nanofibers; Preparation of SiC by vacuum filtration or rolling nf Prefabricated body: Place the above-mentioned nanofiber prefabricated body with the deposited interface layer in the forming mold, further pressurize and form, and obtain high-density SiC through high-temperature debinding nf The prefabricated body is then subjected to reactive infiltration. In situ growth of SiC nanowires / fibers (SiC nf ) Compared with the reinforced SiC ceramic matrix composite, the SiC of the present invention nf The interface coating with the substrate is easy to prepare, SiC nf The volume content is large and the density is high.

Description

technical field [0001] The invention relates to a method for preparing a silicon carbide composite material, in particular to a method for preparing a single crystal silicon carbide nanofiber / silicon carbide ceramic matrix composite material by reaction sintering. Background technique [0002] The biggest disadvantage of ceramics is their high brittleness and poor thermal shock resistance, which limit their application in the field of thermal structural materials. Fiber / whisker reinforcements are usually introduced into ceramics to improve the toughness of ceramics. In particular, continuous SiC ceramic fiber reinforced and toughened SiC ceramic matrix composites (SiCf / SiC CMC) not only retains the advantages of SiC ceramics such as high temperature resistance, high strength, oxidation resistance, corrosion resistance, and impact resistance, but also SiCf / SiC ceramic matrix composites. It has low density, stable performance at high temperature, low tritium permeability and ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/565C04B35/573C04B35/628C04B35/81
CPCC04B35/565C04B35/573C04B35/62868C04B35/62873C04B35/62894C04B2235/96C04B2235/5244C04B2235/616C04B2235/5276C04B2235/5264
Inventor 陈建军刘东旭侯红臣郑旭鹏
Owner ZHEJIANG SCI-TECH UNIV