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Process for preparing heat-conducting polymer material by utilizing SLS to form porous ceramic heat-conducting network

A technology of thermally conductive polymers and porous ceramics, which is applied in the fields of automobile manufacturing, aerospace, and polymer materials. It can solve the problems of mechanical properties and processing properties, pores, and thermal conductivity. It can solve the problem of dispersion of fillers and The problem of the construction of the heat conduction network, the dispersion of fillers is fully controllable, and the effect of improving efficiency and quality

Active Publication Date: 2019-10-15
OECHSLER PLASTIC PROD TAICANG +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although these two types of methods in the prior art can effectively construct a heat conduction network, the fillers that form the heat conduction network only rely on external pressure to gather together, lacking the connection of binding forces (such as intermolecular forces, chemical bonds, etc.) , it will inevitably lead to a decrease in the mechanical properties of the material, and there are pores between the fillers, which will reduce the thermal conductivity
[0004] The thermal conductivity of commercially available thermal resins is mostly around 1W / (mK), which is far from the actual application requirements.
Moreover, due to the high addition amount, the mechanical properties and processing properties of the product are reduced, and it cannot be used in extreme environments.
[0005] The Chinese patent application number is CN201811469670.2, which discloses a preparation method of hexagonal boron nitride / epoxy resin composite material with high thermal conductivity, using hexagonal boron nitride and epoxy resin as raw materials, through solvent dispersion, vacuum filtration, Sheeting treatment and curing treatment to prepare high thermal conductivity hexagonal boron nitride / epoxy resin composite material, the process is complex, only rely on external pressure to gather together, lack of bonding force, will lead to decline in mechanical properties of the material, and there are pores between the fillers, reduce thermal conductivity
[0006] Chinese patent application number CN201811004019.8 discloses a preparation method of boron nitride / epoxy resin composite material with a three-dimensional structure, the process is complicated and the thermal conductivity is not high

Method used

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  • Process for preparing heat-conducting polymer material by utilizing SLS to form porous ceramic heat-conducting network
  • Process for preparing heat-conducting polymer material by utilizing SLS to form porous ceramic heat-conducting network

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] (1) Measure the boron nitride powder and PA12 powder with a plastic measuring cup, the volume ratio is 1:1, and mix with a high-speed mixer for 20 minutes.

[0045] (2) Import the designed integrated packing structure into the software, set the process parameters of SLS, mold cavity temperature is 150℃, printing surface temperature is 150℃, laser power is 10W, scanning speed is 600mm / s, and then proceed Printing and molding.

[0046] (3) Spray the epichlorohydrin solution on the obtained porous ceramic thermally conductive network 3 to 5 times, and dry at 120°C. Place the dried porous ceramic heat-conducting network in a muffle furnace and heat up from room temperature to 400°C at a rate of 10°C / min. After holding for 30 minutes, heat it up from 400°C to 900°C at a rate of 10°C / min. After 10 minutes, let it cool naturally.

[0047] (4) Weigh 45% by weight of bisphenol A epoxy resin, 25% by weight of phenolic resin, 20% by weight of curing agent and accelerator, heat, melt an...

Embodiment 2

[0049] (1) Measure boron nitride powder and PA12 powder with a plastic measuring cup, with a volume ratio of 1:1.5, and mix them with a high-speed mixer. The mixing time is 20 minutes.

[0050] (2) Import the designed integrated packing structure into the software, set the process parameters of SLS, mold cavity temperature is 155℃, printing surface temperature is 160℃, laser power is 12W, scanning speed is 600mm / s, and then proceed Printing and molding.

[0051] (3) Spray the epichlorohydrin solution on the obtained porous ceramic thermally conductive network 3 to 5 times, and dry at 120°C. Place the dried porous ceramic heat-conducting network in a muffle furnace and heat up from room temperature to 400°C at a rate of 10°C / min. After holding it for 40 minutes, heat it up from 400°C to 1000°C at a rate of 20°C / min. After 10 minutes, let it cool naturally.

[0052] (4) Weigh 48wt% of bisphenol A epoxy resin, 22wt% of phenolic resin, 20wt% of curing agent and accelerator, heat, melt ...

Embodiment 3

[0054] (1) Measure the boron nitride powder and PA12 powder in a plastic measuring cup with a volume ratio of 1:2, and mix them with a high-speed mixer for 30 minutes.

[0055] (2) Import the designed integrated packing structure into the software, set the process parameters of SLS, mold cavity temperature is 160℃, printing surface temperature is 160℃, laser power is 14W, scanning speed is 650mm / s, and then proceed Printing and molding.

[0056] (3) Spray the epichlorohydrin solution on the obtained porous ceramic thermally conductive network 3 to 5 times, and dry at 120°C. Place the dried porous ceramic heat-conducting network in a muffle furnace, and heat up from room temperature to 400°C at a rate of 10°C / min. After holding it for 40 minutes, heat it up from 400°C to 1100°C at a rate of 20°C / min. After 10 minutes, let it cool naturally.

[0057] (4) Weigh 50wt% of bisphenol A epoxy resin, 20wt% of phenolic resin, 20wt% of curing agent and accelerator, heat, melt and stir them, a...

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Abstract

The invention relates to a process for preparing a heat-conducting polymer material by utilizing SLS to form a porous ceramic heat-conducting network, the method comprises the following steps: blending ceramic powder and powder; introducing the structure of a designed integrated filler into software, setting the technological parameters of the SLS, and printing and forming mixed powder; spraying an epoxy chloropropane solution on the obtained porous ceramic heat-conducting network and drying; placing the dried porous ceramic heat-conducting network in a muffle furnace, heating, and naturally cooling; filling the cooled porous ceramic heat conduction network into a thermosetting resin matrix, and using a prepreg-vacuum curing process to prepare the heat-conducting polymer material. The process for preparing the heat-conducting polymer material by utilizing the SLS to form the porous ceramic heat-conducting network is simple in process and high in flexibility, and the prepared heat-conducting polymer material has extremely high heat conductivity and ultrahigh strength, simultaneously has good toughness and rigidity, and has wide application prospect.

Description

Technical field [0001] The invention belongs to the technical field of polymer materials, and specifically relates to a process for preparing thermally conductive polymer materials by using SLS to form a porous ceramic thermally conductive network, and in particular to a process for preparing thermally conductive polymer materials using SLS to form a porous ceramic thermally conductive network for automotive manufacturing and aerospace Process of polymer materials. Background technique [0002] The research direction of thermal conductivity modification of polymers is divided into two categories, one is to increase the overall thermal conductivity by adding fillers with better thermal conductivity, and the other is to optimize the dispersion form of the filler in the matrix to reduce the "threshold" , Improve the formation efficiency of the three-dimensional heat conduction path. At present, the exploration of high thermal conductivity fillers is relatively mature, and it is of ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L63/00C08L61/06C08K3/38C08J5/24
CPCC08J5/24C08J2363/00C08J2461/06C08K2003/385
Inventor 胡焕波吴唯黄建昌袁月刘冬梅王懿
Owner OECHSLER PLASTIC PROD TAICANG
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