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A method for improving the magnetic properties of sintered NdFeB magnets

A neodymium iron boron, magnetic performance technology, used in the manufacture of inductors/transformers/magnets, electrical components, circuits, etc., can solve the problems of easy reaction and heat generation, affecting magnetic performance, instability, etc., to improve the diffusion depth and improve the diffusion effect. , the effect of improving the coercivity

Active Publication Date: 2021-06-18
ZHEJIANG DONGYANG DMEGC RARE EARTH MAGNET CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The purpose of the present invention is to overcome the problem in the prior art that the coercive force of NdFeB magnets is generally increased by adding rare earth metal powder or rare earth compounds, but when adding rare earth metal powder, the particle size of rare earth metal powder is required to be small, while rare earth metal powder The surface activity is high, it is unstable in the air, and it is easy to react and generate heat; when rare earth compounds are used, there are generally other elements such as O, F, and H in the rare earth compound powder. These impurity elements enter the interior of the magnet, which not only affects the magnetic properties after diffusion, but also Problems that will affect the physical properties of magnets, etc., provide a method to improve the magnetic properties of sintered NdFeB magnets, use alloy powders of heavy rare earth metals and other metals to form RM alloy coatings, and spray on the outside of RM to form an organic protective layer , and finally carry out diffusion treatment and tempering treatment so that the RM in the RM alloy coating enters the interior of the sintered NdFeB magnet, and the organic protective layer decomposes and detaches from the magnet. While significantly increasing the coercive force, it ensures that the remanence does not decrease significantly. and can be mass-produced

Method used

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  • A method for improving the magnetic properties of sintered NdFeB magnets
  • A method for improving the magnetic properties of sintered NdFeB magnets
  • A method for improving the magnetic properties of sintered NdFeB magnets

Examples

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Embodiment 1

[0032] A method for improving the magnetic properties of sintered NdFeB magnets, comprising the following steps:

[0033] (1) DyAl alloy powder with an average particle size of 2.5 μm is obtained by mixing Dy and Al with a mass percentage of 80% and 20% through rapid solidification, hydrogen crushing and jet milling;

[0034] (2) After smelting, powder making, molding, and sintering processes, the N50H blank is obtained, and a sintered NdFeB magnet with a specification of 30*25*3mm is obtained through machining, and the surface of the magnet is pretreated by degreasing and descaling;

[0035] (3) DyAl alloy powder is dispersed in absolute ethanol to form a suspension to obtain a diffusion coating. Polyisobutylene and cyclohexylamine nitrite are mixed at a mass ratio of 95:5, and solvent absolute ethanol is added to obtain an organic layer coating. ;

[0036] (4) Evenly coat the diffusion coating on the surface of the NdFeB magnet to form a 100μm RM coating, and then immediately...

Embodiment 2

[0043] A method for improving the magnetic properties of sintered NdFeB magnets, comprising the following steps:

[0044] (1) Tb and Fe that are 90% and 10% by mass percentage are mixed, and the TbFe alloy powder with an average particle size of 2.3 μm is obtained through rapid solidification, hydrogen crushing and jet milling;

[0045] (2) After smelting, powder making, molding, and sintering processes, the N50H blank is obtained, and a sintered NdFeB magnet with a specification of 30*25*3mm is obtained through machining, and the surface of the magnet is pretreated by degreasing and descaling;

[0046] (3) TbFe alloy powder is dispersed in absolute ethanol to form a suspension to obtain a diffusion coating. Mix phenolic resin and benzotriazole in a mass percentage of 95:5, add solvent absolute ethanol to obtain an organic layer coating ;

[0047] (4) Apply the diffusion paint evenly on the surface of the NdFeB magnet to form a 120 μm RM coating, and then immediately spray th...

Embodiment 3

[0054] A method for improving the magnetic properties of sintered NdFeB magnets, comprising the following steps:

[0055] (1) Dy, Tb, and Co are mixed with mass percentages of 30%, 65%, and 5%, and the DyTbCo alloy powder with an average particle size of 2.3 μm is obtained through rapid solidification, hydrogen crushing, and jet milling;

[0056] (2) After smelting, powder making, molding, and sintering processes, N52 blanks are obtained, and a sintered NdFeB magnet with a specification of 49*21*2mm is obtained through machining, and the surface of the magnet is degreased and descaled for pretreatment;

[0057] (3) DyTbCo alloy powder is dispersed in absolute ethanol to form a suspension to obtain a diffusion coating. Mix silicone rubber and benzotriazole at a mass ratio of 97:3, add solvent absolute ethanol to obtain an organic layer coating;

[0058] (4) Apply the diffusion paint evenly on the surface of the NdFeB magnet to form a 100 μm RM coating, and then immediately spr...

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Abstract

The invention relates to the technical field of permanent magnet preparation, and discloses a method for improving the magnetic properties of sintered NdFeB magnets, which includes the following steps: preparing RM alloy powder, wherein metal R is one or more of heavy rare earth element metals, metal M is one or more of Al, Cu, Mg, Fe, Co, Nb, Zr, Ga; the adhesive and antioxidant are mixed and dissolved in absolute ethanol to obtain an organic coating; the RM alloy powder is dispersed in absolute ethanol Diffusion paint is formed in the process, and the diffusion paint is coated on the surface of the sintered NdFeB magnet, and then the organic paint is sprayed quickly, and after drying, the diffusion treatment is carried out at 700 ° C ~ 1000 ° C and the tempering treatment is carried out at 400 ° C ~ 600 ° C. In the present invention, an RM coating is first formed on the surface of the sintered NdFeB magnet, and then an organic protective layer is sprayed on the outside of the RM coating. Finally, the organic protective layer is decomposed before the diffusion treatment, which effectively improves the coercive force of the magnet and does not affect the magnet. magnetic.

Description

technical field [0001] The invention relates to the technical field of permanent magnet preparation, in particular to a method for improving the magnetic performance of a sintered NdFeB magnet. Background technique [0002] Sintered NdFeB magnets have excellent comprehensive magnetic properties and are widely used in aerospace, microwave communication technology, automobile industry, instrumentation and medical equipment and other fields. In recent years, the promotion speed and application range of sintered NdFeB magnets in high-end fields such as wind power, inverter compressors, and hybrid power have rapidly expanded. The market has put forward higher requirements for their performance, not only requiring high remanence, but also High coercive force is required. [0003] The existing method to improve the coercive force of sintered NdFeB magnets is mainly to add heavy rare earth elements such as Dy or Tb to sintered NdFeB magnets. Heavy rare earth elements such as Dy or ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/02
CPCH01F41/0293
Inventor 石高阳郝忠彬黎龙贵
Owner ZHEJIANG DONGYANG DMEGC RARE EARTH MAGNET CO LTD
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