Fully-synthesized environmentally-friendly cutting liquid for aluminum alloy processing as well as preparation method thereof

A fully synthetic, aluminum alloy technology, applied in the direction of additives, petroleum industry, lubricating composition, etc., can solve the problems of short service life, affecting processing, poor rust prevention and lubricating performance, etc., to reduce the risk of bacterial growth and prolong the use Lifespan, good protective effect

Active Publication Date: 2019-11-15
GUANGZHOU LANDNOK CHEM TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the traditional fully synthetic cutting fluid has certain advantages in cleaning and heat dissipation, it has poor anti-rust and lubricating properties
Although the microemulsion cutting fluid combines the advantages of fully synthetic cutting fluid and emulsified oil, there are a lot of lipophilic and hydrophilic surfactants in the preparation process, resulting in too much foam in the diluent, which affects processing and is easy to be corroded
Although emulsified oil has excellent lubricating and anti-rust performance, its service life is short

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0066] The second aspect of the present invention provides a method for preparing a fully synthetic environment-friendly cutting fluid for aluminum alloy processing, the steps comprising:

[0067] (1) adding the sulfonated castor oil, water-soluble lubricant, and monobasic acid into a reaction vessel, and stirring at normal temperature and pressure for 0.5-1 h to prepare mixture A;

[0068] (2) Stir the antifungal agent, defoamer, and water at normal temperature and pressure for 10-30 minutes to obtain mixture B;

[0069] (3) Stir the ammonium carboxylate compound antirust agent, mixture A, and mixture B under normal temperature and pressure for 0.5-1 hour.

Embodiment 1

[0073] Embodiment 1 provides a fully synthetic environment-friendly cutting fluid for aluminum alloy processing, comprising the following components in parts by weight: 5 parts of carboxylate ammonium salt composite antirust agent, 5 parts of sulfonated castor oil, 2 parts of water-soluble lubricant 1 part, 1 part of monobasic acid, 0.5 part of antifungal agent, 0.02 part of defoamer, 40 parts of water.

[0074] The preparation steps of the carboxylate ammonium salt composite antirust agent are: adding dodecanedibasic acid, ternary polycarboxylic acid, monoethanolamine and triethanolamine into the reactor according to the weight ratio of 1:1:1:7 , at 55°C, mix and stir for 45 minutes to prepare ammonium carboxylate salt composite antirust agent;

[0075] The water-soluble lubricant is composed of RPE1720 and RPE1740 in a weight ratio of 1:1;

[0076] The monobasic acid is isononanoic acid;

[0077] The antifungal and fungicide is composed of N,N methylene bismorpholine and b...

Embodiment 2

[0084] Example 2 provides a fully synthetic environment-friendly cutting fluid for aluminum alloy processing, comprising the following components in parts by weight: 25 parts of carboxylate ammonium salt composite antirust agent, 30 parts of sulfonated castor oil, 14 parts of water-soluble lubricant 6 parts, 6 parts of monobasic acid, 2 parts of anti-mold and fungicide, 1 part of defoamer, and 85 parts of water.

[0085] The preparation steps of the carboxylate ammonium salt composite antirust agent are as follows: adding dodecanedibasic acid, ternary polycarboxylic acid, monoethanolamine and triethanolamine into the reactor according to the weight ratio of 1:1:2:10 , at 55°C, mix and stir for 45 minutes to prepare ammonium carboxylate salt composite antirust agent;

[0086] The water-soluble lubricant is composed of RPE1720 and RPE1740 in a weight ratio of 1:1;

[0087] The monobasic acid is isononanoic acid;

[0088] The antifungal and fungicide is composed of N,N methylen...

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PUM

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Abstract

The invention belongs to the technical field of metal processing and particularly relates to fully-synthesized environmentally-friendly cutting liquid for aluminum alloy processing as well as a preparation method thereof. The fully-synthesized environmentally-friendly cutting liquid for aluminum alloy processing comprises the following components in parts by weight: 5 to 25 parts of carboxylic acid ammonium salt composite antirust agent, 5 to 30 parts of sulfonated castor oil, 2 to 15 parts of water-soluble lubricating agent, 1 to 6 parts of monoacid, 0.5 to 2 parts of mildew-proof fungicide,0.02 to 1 part of defoaming agent and 20 to 55 parts of water. According to the fully-synthesized environmentally-friendly cutting liquid for aluminum alloy processing, which is provided by the invention, through compounding of the sulfonated castor oil and the water-soluble lubricating agent, high lubricating property is provided, and the fully-synthesized environmentally-friendly cutting liquidfor aluminum alloy processing serves as a cutting liquid product not containing oil and can replace semi-synthesized cutting liquid with low oil content under the same condition; in addition, throughcompounding of castor oil acid, organic acid and special alcohol amine, the protective effect that aluminum alloy is not liable to change color is achieved, and high lubricating requirement in the processing process of the aluminum alloy is met.

Description

technical field [0001] The invention belongs to the technical field of metal processing. More specifically, the invention relates to a fully synthetic environment-friendly cutting fluid for aluminum alloy processing and a preparation method thereof. Background technique [0002] Cutting fluid is an important supporting material for metal cutting. It plays a good role in cooling, lubricating, cleaning and rust prevention in metal cutting. It can prolong the service life of tools, improve the surface quality of workpieces, improve processing efficiency and reduce production costs. [0003] At present, cutting fluid mainly includes fully synthetic cutting fluid, microemulsion cutting fluid, emulsified oil and so on. Although the traditional fully synthetic cutting fluid has certain advantages in cleaning and heat dissipation, its anti-rust and lubricating properties are poor. Although the microemulsion cutting fluid combines the advantages of fully synthetic cutting fluid and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/02C10M161/00C10N40/22C10N30/06C10N30/12
CPCC10M173/02C10M161/00C10M2207/127C10M2215/042C10M2207/126C10M2215/226C10M2219/104C10M2229/041C10M2209/104
Inventor 陈小玲陈郁明梁小武李祝冯维清
Owner GUANGZHOU LANDNOK CHEM TECH
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