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Nano seamless antifouling ceramic tile and preparation method thereof

An anti-fouling and seamless technology, applied in the field of ceramic tiles, can solve the problems of large difference in thermal expansion coefficient, decline in product anti-fouling performance, insufficient viscosity of transported materials, etc., achieve small loss on ignition, improve anti-fouling ability, and easy The effect of the operation

Inactive Publication Date: 2019-11-29
山东华宇国际控股有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Second, microcracks are formed on the surface of the ceramic tile. Since the thermal expansion coefficients of the fine quartz particles in the ceramic tile body and the newly produced glass phase are very different, when the content of granular quartz in the body is too much or the cooling system during firing is unreasonable, cooling When the glass phase is subjected to a large tensile stress, it will cause microcracks. When the product is subjected to three force-bearing processes of rough grinding, fine grinding and polishing in the later stage, the microcracks in the ceramic tile body will expand to varying degrees, and the microcracks will expand to varying degrees. The expansion of the product caused a significant decrease in the antifouling properties of the product
[0004] The existing ceramic tiles also have the defect of poor flexural strength. During transportation, even on the wall that has been attached, cracks will appear when a little external force is applied. This is due to the insufficient viscosity of the materials used to prepare ceramic tiles. caused by

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The present invention is a nano seamless antifouling ceramic tile, which comprises an embryo body and a surface glaze;

[0023] The embryo body is composed of the following raw materials by weight: 70 parts of modified clay, 16 parts of potassium feldspar powder, 12 parts of albite powder, 8 parts of quartz powder, 3 parts of binder, 6 parts of talcum powder, 5 parts of carbon fiber, 6 parts of fused corundum powder and 1 part of dispersant;

[0024] The surface glaze is composed of the following raw materials by weight: 21 parts of potassium feldspar, 12 parts of albite, 8 parts of kaolin, 1 part of dolomite, 8 parts of wollastonite, 3 parts of zinc oxide, 3 parts of barium carbonate, 18 parts of light frit, 3 parts of white corundum, and 2 parts of heavy calcium.

[0025] The preparation method of the high-strength antifouling ceramic tile of the present implementation consists of the following preparation steps:

[0026] Step 1) Preparation of the embryo body: add ...

Embodiment 2

[0030] A nano seamless anti-fouling ceramic tile, comprising an embryo body and a surface glaze;

[0031] The embryo body is composed of the following raw materials by weight: 80 parts of modified clay, 18 parts of potassium feldspar powder, 16 parts of albite powder, 10 parts of quartz powder, 5 parts of binder, 8 parts of talc powder, 10 parts of carbon fiber, 10 parts of fused corundum powder and 2 parts of dispersant;

[0032] The surface glaze is composed of the following raw materials by weight: 26 parts of potassium feldspar, 16 parts of albite, 12 parts of kaolin, 3 parts of dolomite, 12 parts of wollastonite, 7 parts of zinc oxide, 7 parts of barium carbonate, 23 parts of light frit, 7 parts of white corundum, and 4 parts of heavy calcium.

[0033] The preparation method of the high-strength antifouling ceramic tile of the present implementation consists of the following preparation steps:

[0034] Step 1) Preparation of the embryo body: add the raw materials of the...

Embodiment 3

[0038] A nano seamless anti-fouling ceramic tile, comprising an embryo body and a surface glaze;

[0039] The embryo body is composed of the following raw materials by weight: 75 parts of modified clay, 17 parts of potassium feldspar powder, 14 parts of albite powder, 9 parts of quartz powder, 4 parts of binder, 7 parts of talcum powder, 7 parts of carbon fiber, 8 parts of fused corundum powder and 2 parts of dispersant;

[0040] The surface glaze is composed of the following raw materials by weight: 24 parts of potassium feldspar, 14 parts of albite, 10 parts of kaolin, 2 parts of dolomite, 10 parts of wollastonite, 5 parts of zinc oxide, 5 parts of barium carbonate, 20 parts of light frit, 5 parts of white corundum, and 3 parts of heavy calcium.

[0041] The preparation method of the high-strength antifouling ceramic tile of the present implementation consists of the following preparation steps:

[0042]Step 1) Preparation of the embryo body: add the raw materials of the e...

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Abstract

The invention discloses a nano seamless antifouling ceramic tile and a preparation method thereof. The nano seamless antifouling ceramic tile comprises a blank body and a surface glaze, wherein the blank body is prepared from the following raw materials in parts by weight: modified clay, potassium feldspar powder, albite powder, quartz powder, a binder, talcum powder, carbon fibers, fused corundumpowder and a dispersing agent; and the surface glaze is prepared from the following raw materials in parts by weight: potassium feldspar, albite, kaolin, dolomite, wollastonite, zinc oxide, barium carbonate, matte frit, white corundum and ground calcium carbonate. The invention also provides a preparation method of a high-strength antifouling ceramic tile. The preparation method comprises the following steps: preparing the blank body, coating the blank body with the surface glaze and firing. The quantity of open pores in the surface of the blank body is reduced, and the dirt adsorption capacity is reduced, so that the antifouling capacity is improved. The quantity of the open pores in the surface of the polished blank is reduced, and the dirt adsorption capacity is reduced, so that the antifouling capacity is improved.

Description

technical field [0001] The invention belongs to the technical field of ceramic tiles, and in particular relates to a nano seamless antifouling ceramic tile and a preparation method thereof. Background technique [0002] With the rapid development of the current real estate industry, the production and consumption of ceramic tiles have achieved great development. Existing ceramic tiles generally have the defect of weak anti-fouling performance. There are two main reasons for the poor anti-fouling performance. The first is that there are pores inside the ceramic tiles. Test analysis found that most of the ceramic tiles only eliminated the surface during the sintering process. There are still 4%-5% closed pores in the porcelain blank. When the surface of the tile is polished, these closed pores are exposed on the surface of the tile to form open pores, which reduces the antifouling property of the surface of the polished tile. The gas in the brick body mainly comes from the g...

Claims

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Application Information

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IPC IPC(8): C04B33/13C04B33/36C04B41/86C03C8/14
CPCC03C8/14C04B33/13C04B33/36C04B35/622C04B41/009C04B41/5022C04B41/86C04B2235/3217C04B2235/3418C04B2235/3472C04B2235/5248
Inventor 于志强
Owner 山东华宇国际控股有限公司