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Double-station full-automatic winder and working method thereof

A fully automatic, winder technology, applied in the direction of winding strips, sending objects, thin material processing, etc., can solve the problems of low degree of automation, affecting product quality, affecting production progress, etc., to improve the degree of automation, improve Production efficiency and production line safety, improve the effect of automation

Pending Publication Date: 2020-01-10
太仓创晟机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. Most of the current winding machines are prone to inaccurate positioning due to the heavy raw materials when they are turned over, which affects product quality and increases enterprise costs.
[0007] 2. Most of the existing winders use a central shaft to turn over the winding shafts on both sides. The wheelbase is large and wastes materials.
[0008] 3. Most of the existing winding machines have the problem of low degree of automation. A large number of manual operations are used, which not only affects the production progress, but also due to the heavy weight of raw materials, workers are easily injured during operation, and the safety is low.

Method used

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  • Double-station full-automatic winder and working method thereof
  • Double-station full-automatic winder and working method thereof
  • Double-station full-automatic winder and working method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Such as Figure 1-4 A double-station fully automatic winder is shown, including: base bracket 1, worm gear motor 2, rotating shaft sprocket set 3, rotating central shaft 4, transition sprocket set 5, first winding air inflation Shaft 6, gear turntable 7, second rewinding inflatable shaft 8, turntable center shaft 9, motor synchronous pulley group 10, rewinding servo motor 11 and automatic cutting and smoothing mechanism 12, the base bracket 1 is in the shape of " ", the base bracket 1 is fixed with a worm gear motor 2, one side of the worm gear motor 2 is connected to a rotating shaft sprocket set 3, and the rotating shaft sprocket set 3 is provided with a rotating central shaft 4. The rotating shaft sprocket set 3 is set at one end of the rotating central shaft 4, the rotating central shaft 4 is fixed on the base bracket 1 through a bearing seat, and a transition sprocket set is provided on one side of the rotating shaft sprocket set 3 5. The transition sprocket set 5...

Embodiment 2

[0059] Such as figure 1 A double-station fully automatic winder is shown, including: base bracket 1, worm gear motor 2, rotating shaft sprocket set 3, rotating central shaft 4, transition sprocket set 5, first winding air inflation Shaft 6, gear turntable 7, second rewinding inflatable shaft 8, turntable center shaft 9, motor synchronous pulley group 10, rewinding servo motor 11 and automatic cutting and smoothing mechanism 12, the base bracket 1 is in the shape of " ", the base bracket 1 is fixed with a worm gear motor 2, one side of the worm gear motor 2 is connected to a rotating shaft sprocket set 3, and the rotating shaft sprocket set 3 is provided with a rotating central shaft 4. The rotating shaft sprocket set 3 is set at one end of the rotating central shaft 4, the rotating central shaft 4 is fixed on the base bracket 1 through a bearing seat, and a transition sprocket set is provided on one side of the rotating shaft sprocket set 3 5. The transition sprocket set 5 is...

Embodiment 3

[0061] Such as figure 1 and 2 A double-station fully automatic winder is shown, including: base bracket 1, worm gear motor 2, rotating shaft sprocket set 3, rotating central shaft 4, transition sprocket set 5, first winding air inflation Shaft 6, gear turntable 7, second rewinding inflatable shaft 8, turntable center shaft 9, motor synchronous pulley group 10, rewinding servo motor 11 and automatic cutting and smoothing mechanism 12, the base bracket 1 is in the shape of " ", the base bracket 1 is fixed with a worm gear motor 2, one side of the worm gear motor 2 is connected to a rotating shaft sprocket set 3, and the rotating shaft sprocket set 3 is provided with a rotating central shaft 4. The rotating shaft sprocket set 3 is set at one end of the rotating central shaft 4, the rotating central shaft 4 is fixed on the base bracket 1 through a bearing seat, and a transition sprocket set is provided on one side of the rotating shaft sprocket set 3 5. The transition sprocket s...

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Abstract

The invention discloses a double-station full-automatic winder. The winder comprises a base bracket, a turbine worm reduction motor, a rotating shaft sprocket group, a rotating central shaft, a transition sprocket group, a first winding air inflation shaft, a gear rotary table, a second winding air inflation shaft, a turntable central shaft, a motor synchronous belt wheel group, a winding servo motor, an automatic material cutting flattening mechanism, an automatic material cutting and leveling mechanism, and a material storage and slow bearing mechanism, wherein the turbine worm reduction motor is connected with the rotating central shaft through the rotating shaft sprocket group, and the rotating central shaft is connected with the first winding air inflation shaft and the second windingair inflation shaft through the rotating shaft sprocket group and the gear turntable. The invention also comprises a working method of the double-station full-automatic winder. According to the double-station full-automatic winder, two winding shafts are fixed on the gear rotary table through the structural mode of borrowing and hiding, the rotating is synchronous, and the positioning is accurate; the distance between the winding shafts is shortened, and material waste is avoided; the non-stop roll-change unloading and automatic material cutting and flattening are realized, and the equipmentproduction efficiency and the production line safety are improved.

Description

technical field [0001] The invention belongs to the field of material packaging and storage equipment, in particular to a double-station automatic winder and its working method. Background technique [0002] The winder is the receiving part of the coil processing production line. It winds the raw materials into coils by mechanical means. It is widely used in paper rolls, cloth rolls, plastic rolls, and metal coil processing production lines. The design is diversified according to the actual process requirements. , The winding machine generally has strict requirements on the inner diameter of the material, the outer diameter of the roll, the thickness and width of the roll material. [0003] The development of the winding machine can be said to be advancing by leaps and bounds. Since the automatic winding machine has already occupied the major fields of our entire molding equipment when it first came out, it is also a relatively important industry in China. Whether it is in I...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B65H18/08B65H35/06B65H75/24B65H18/04B65H23/14
CPCB65H18/08B65H35/06B65H75/24B65H18/04B65H23/14
Inventor 岳中伟
Owner 太仓创晟机械有限公司
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