Method for improving wear resistance of aluminum alloy electric power fittings

A technology of electric power fittings and aluminum alloys, which is applied in the direction of metal material coating process, coating, fusion spraying, etc., can solve the problems of manpower, material resources, financial resources loss, high sensitivity to external forces, hidden safety hazards, etc., to improve safety Improve performance and service life, improve surface strength and toughness, and solve the effect of non-wear resistance

Pending Publication Date: 2020-02-07
安徽实友电力金具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, since aluminum is a relatively soft metal, its wear resistance is very poor, and the added elements in its alloy improve the mechanical strength to a certain extent, but the sensitivity to external force is still relatively large.
During its use, electric power fittings need to withstand large vertical loads and large swings. Many aluminum alloy electric fittings are severely worn shortly after use, which not only causes a lot of manpower and material resources , loss of financial resources, and great potential safety hazards

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] A method for improving the wear resistance of aluminum alloy electric power fittings. The preferred solution is to quickly melt the prepared ball mill powder, further form atomized molecules, spray it on the surface of the pretreated fittings, and quickly condense to obtain a wear-resistant coating. , acting as an inert wear-resistant and anti-corrosion barrier;

[0017] Specifically, the following steps are included:

[0018] S1: Preparation of wear-resistant materials: Weigh 18.5 grams of silicon dioxide, 12.0 grams of zinc oxide, 6.0 grams of zirconium dioxide, put them in a mortar with 9.8 grams of alumina powder and 3.0 grams of nano-yttrium oxide powder, grind and mix evenly, Put it into a sintering furnace, raise the temperature to 1300°C under the protection of argon, keep it for calcination for 2 hours, and cool it naturally to room temperature to obtain a wear-resistant material. The preparation method of the nano-yttrium oxide powder is as follows: successiv...

Embodiment 2

[0023] A method for improving the wear resistance of aluminum alloy electric power fittings. The preferred solution is to quickly melt the prepared ball mill powder, further form atomized molecules, spray it on the surface of the pretreated fittings, and quickly condense to obtain a wear-resistant coating. , acting as an inert wear-resistant and anti-corrosion barrier;

[0024] Specifically, the following steps are included:

[0025] S1: Preparation of wear-resistant materials: Weigh 18.8 grams of silicon dioxide, 12.5 grams of zinc oxide, 6.5 grams of zirconium dioxide, put them in a mortar with 9.9 grams of alumina powder and 3.1 grams of nano-yttrium oxide powder, grind and mix evenly, Put it into a sintering furnace, under the protection of argon, raise the temperature to 1350°C, heat-preserve and calcinate for 2.5 hours, and cool naturally to room temperature to obtain a wear-resistant material. The preparation method of the nano-yttrium oxide powder is as follows: succe...

Embodiment 3

[0030] A method for improving the wear resistance of aluminum alloy electric power fittings. The preferred solution is to quickly melt the prepared ball mill powder, further form atomized molecules, spray it on the surface of the pretreated fittings, and quickly condense to obtain a wear-resistant coating. , acting as an inert wear-resistant and anti-corrosion barrier;

[0031] Specifically, the following steps are included:

[0032] S1: Preparation of wear-resistant materials: Weigh 19.0 grams of silicon dioxide, 13.0 grams of zinc oxide, 7.0 grams of zirconium dioxide, put 10.0 grams of alumina powder, and 3.2 grams of nano-yttrium oxide powder in a mortar, grind and mix evenly, Put it into a sintering furnace, under the protection of argon, raise the temperature to 1400°C, heat-preserve and calcinate for 3 hours, and cool naturally to room temperature to obtain a wear-resistant material. The preparation method of the nanometer yttrium oxide powder is as follows: successive...

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Abstract

The invention relates to the technical field of new material processing, and discloses a method for improving wear resistance of aluminum alloy electric power fittings. The method comprises the following steps: rapidly melting prepared ball-milled powder by using a plasma spraying technology to further form atomized molecules, spraying the atomized molecules to the surfaces of pretreated fittings,and rapidly condensing the atomized molecules to obtain a wear-resistant coating which plays an inert wear-resistant and corrosion-resistant barrier. The coating has a strong binding force with the surfaces of the aluminum alloy fittings, and a film layer is compact, has high hardness, and can withstand the impact of high-strength external force, so the surface performance of the fittings is comprehensively improved, and the safety and the service life of the electric power fittings are improved. The method can significantly improve the wear resistance of the aluminum alloy electric power fittings, solves the problem of no wear resistance of existing aluminum alloy electric power fittings, improves the surface strength and toughness, has stable chemical and mechanical properties, expandsthe application occasions, and significantly improves the economic and safety benefits.

Description

technical field [0001] The invention belongs to the technical field of new material processing, and in particular relates to a method for improving the wear resistance of aluminum alloy electric fittings. Background technique [0002] Power fittings are metal accessories that connect and combine various devices in the power system to transmit mechanical loads, electrical loads and some kind of protection. Iron or aluminum metal accessories widely used in transmission lines are collectively referred to as fittings. There are many types of fittings with different uses, for example, various clamps for installing wires, various hanging rings for forming insulator strings, various crimping tubes and repair tubes for connecting wires, and various types of spacers for splitting wires In addition, there are various types of wire fittings used for poles and towers, as well as the size of the protective wires, which must cooperate with each other. [0003] Aluminum alloy power fitti...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C4/134C23C4/11C23C4/18
CPCC23C4/134C23C4/11C23C4/18
Inventor 李明臻王军田晓萍李佑林
Owner 安徽实友电力金具有限公司
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