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A Vacuum Laser-Arc Hybrid Welding Method and Device for Improving Weld Formation

A welding seam forming and composite welding technology, applied in laser welding equipment, welding equipment, metal processing equipment, etc., can solve the problems of poor weld joint quality and mechanical properties, reduce the generation rate of pores, improve microstructure and mechanics Performance, uniform and flat effect

Active Publication Date: 2021-11-23
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The environment in the vacuum box is pumped into a vacuum state by a molecular pump, and the movement of the workpiece carrying table is driven by a stepping motor to realize the welding process, which solves the welding porosity, weld cracks, and weld seams caused by welding 6 series aluminum alloys by traditional methods. Improve the welding efficiency and welding quality of 6-series aluminum alloys due to problems such as poor joint quality and mechanical properties

Method used

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  • A Vacuum Laser-Arc Hybrid Welding Method and Device for Improving Weld Formation

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Step 1: Before welding, after grinding and cleaning the surface of 6061 aluminum alloy, fix it on the workpiece loading platform at the bottom of the welding vacuum box with a clamp, and then pump the air pressure in the welding box to 10Pa through a molecular pump.

[0029] Step 2: Use a fixture to rigidly fix the welding laser head and the arc welding torch to ensure that the end of the welding wire is located at the focus of the laser beam, and the inclination angle between the laser beam and the arc welding torch is 45°.

[0030] Step 3: After the preparation of the laser-arc hybrid welding system is completed, set the laser power to 2000W, the defocus to 0mm, the moving speed of the workpiece loading table to 25mm / s, the wire feeding speed to 0.2mm / s, and the welding current to 100A, then Perform laser-arc hybrid welding.

[0031] After the welding is completed, the surface of the test piece is smooth and uniform, and there are no defects such as pores and cracks i...

Embodiment 2

[0033] Step 1: Before welding, after grinding and cleaning the surface of 6063 aluminum alloy, fix it on the workpiece loading platform at the bottom of the welding vacuum box with a clamp, and then pump the air pressure in the welding box to 5Pa through a molecular pump.

[0034] Step 2: Use a fixture to rigidly fix the welding laser head and the arc welding torch to ensure that the end of the welding wire is located at the focus of the laser beam, and the inclination angle between the laser beam and the arc welding torch is 45°.

[0035] Step 3: After the preparation of the laser-arc hybrid welding system is completed, set the laser power to 1500W, the defocus to 0mm, the moving speed of the workpiece loading table to 30mm / s, the wire feeding speed to 0.2mm / s, and the welding current to 90A, then Perform laser-arc hybrid welding.

[0036] After the welding is completed, the surface of the test piece is smooth and uniform, and there are no defects such as pores and cracks in ...

Embodiment 3

[0038]Step 1: Before welding, after grinding and cleaning the surface of 6066 aluminum alloy, fix it on the workpiece loading platform at the bottom of the welding vacuum box with a clamp, and then pump the air pressure in the welding box to 1Pa through a molecular pump.

[0039] Step 2: Use a fixture to rigidly fix the welding laser head and the arc welding torch to ensure that the end of the welding wire is located at the focus of the laser beam, and the inclination angle between the laser beam and the arc welding torch is 45°.

[0040] Step 3: After the preparation of the laser-arc hybrid welding system is completed, set the laser power to 1500W, the defocus to 0mm, the moving speed of the workpiece loading table to 25mm / s, the wire feeding speed to 0.2mm / s, and the welding current to 80A, then Perform laser-arc hybrid welding.

[0041] After the welding is completed, the surface of the test piece is smooth and uniform, and there are no defects such as pores and cracks in t...

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Abstract

The invention relates to the technical field of laser-arc welding, in particular to a vacuum laser-arc hybrid welding method and device for improving weld seam formation, which is suitable for high-efficiency and high-quality welding of 6-series aluminum alloys. The invention uses a molecular pump to pump the vacuum box into a vacuum state, then focuses the laser beam spot on the end of the filler wire at the front end of the welding torch, and finally uses a stepping motor to drive the movement of the workpiece carrying platform to realize the welding process. The invention can improve the forming stability of the welding surface of the aluminum alloy, make the surface more even and smooth, and at the same time greatly reduce the pore generation rate of the welded joint, improve the welding efficiency, and form a dense and good welded joint.

Description

technical field [0001] The invention relates to the technical field of laser-arc welding, in particular to a vacuum laser-arc composite welding method and device for improving weld seam formation, which is suitable for high-efficiency and high-quality welding of 6-series aluminum alloys. Background technique [0002] Aluminum alloy has the characteristics of low density, high strength, good processing and plasticity, and is widely used in the fields of automobile, machinery manufacturing, chemical industry, shipbuilding and aerospace. However, due to the characteristics of good thermal conductivity and large linear expansion coefficient of aluminum alloy, there are some problems in welding: 1) The thermal conductivity and specific heat capacity are large, and the heat input is 2-4 times larger than that of welded steel; It is easy to oxidize to form a refractory oxide film, which requires a high-power-density welding process; 3) it is easy to produce pores; 4) the aluminum a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K26/348B23K26/12B23K26/70
CPCB23K26/1224B23K26/348B23K26/702
Inventor 崔承云束叶玄张文龙鲁金忠崔熙贵赵恺陈凯
Owner JIANGSU UNIV