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A kind of porous periclase-magnesium-iron-aluminum composite spinel ceramic material and preparation method thereof

A ceramic material, periclase technology, applied in the field of porous ceramic materials, can solve the problems of high magnesite grade, high raw material cost, large pore diameter, etc., achieve uniform distribution of microstructure, reduce product cost, and small average pore diameter Effect

Active Publication Date: 2021-12-03
WUHAN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0006] "Nano-aperture porous periclase-magnesia-aluminum spinel ceramic material and its preparation method" (CN201710632854.5) patent technology, using magnesite and aluminum sol as main raw materials, although magnesite self-decomposition is used to synthesize porous square Magnesite-magnesia aluminum spinel ceramics, but the grade of magnesite is higher (MgO content is 44% to 50%), resulting in higher production costs
[0007] "Magnesia Porous Thermal Insulation Material and Its Preparation Method" (CN201510310716.6) patent technology and literature technology (Li Meiting, Luo Xudong, Zhang Guodong, Xie Zhipeng, Li Jiguang, Du Jian. Preparation of magnesia porous materials by foaming method and sol-gel method. Inorganic Salt Industry, 2017, 49 (01): 19-21+55) uses magnesite flotation tailings and fused magnesia as the main raw materials, and adopts the foaming method to produce magnesia porous insulation materials, but the resulting products Large pore size, high porosity, low strength, poor resistance to saline alkali and heavy metal oxide erosion, difficult to meet the use of alternative fuel environments
[0008] Literature technology (Gao Huinan, Chen Shujiang, Li Guohua, Han Lu. Preparation of magnesia porous raw materials by sintering method and burn-out method. Refractories, 2018, 52(03):180-183.) High-purity magnesia is used as the main raw material, and polystyrene Balls and carbon microspheres are pore-forming agents. Although magnesium-based thermal insulation materials are produced, the products have large pore diameters, low strength, poor corrosion resistance, and high raw material costs. The burning of pore-forming agents will produce harmful gases and pollute the environment.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] A porous periclase-magnesium-iron-aluminum composite spinel ceramic material and a preparation method thereof. The steps of the preparation method described in this embodiment are:

[0038] Step 1. First heat up the magnesite fine powder to 650-700°C at a rate of 3-5°C / min, and keep it warm for 1-3 hours; then raise the temperature to 1000-1100°C at a rate of 3-5°C / min, After cooling for 2 to 2.5 hours, a periclase-olivine composite powder is obtained.

[0039] Step 2, using 60-69 wt% of the periclase-olivine composite powder, 0.1-2 wt% of iron oxide powder, 15-20 wt% of aluminum sol and 14-20 wt% of aluminum hydroxide fine powder as raw materials, First premix the periclase-olivine composite powder and the aluminum hydroxide micropowder to obtain premix I, and at the same time premix the iron oxide powder with the aluminum sol to obtain premix II , and then place the premix I and the premix II in a vacuum mixer, evacuate to below 2.0kPa, stir for 20 to 30 minutes, an...

Embodiment 2

[0043] A porous periclase-magnesium-iron-aluminum composite spinel ceramic material and a preparation method thereof. The steps of the preparation method described in this embodiment are:

[0044] Step 1. First heat up the magnesite fine powder to 650-700°C at a rate of 4-6°C / min, and keep it warm for 2-4 hours; then raise the temperature to 1000-1100°C at a rate of 3-5°C / min, 2.5-3 hours, cooling to obtain periclase-olivine composite powder.

[0045] Step 2, using 66-75wt% of the periclase-olivine composite powder, 1-3wt% of iron oxide powder, 11-16wt% of aluminum sol and 11-17wt% of aluminum hydroxide fine powder as raw materials, First premix the periclase-olivine composite powder and the aluminum hydroxide micropowder to obtain premix I, and at the same time premix the iron oxide powder with the aluminum sol to obtain premix II , and then put the premix I and the premix II in a vacuum mixer, evacuate to below 2.0kPa, stir for 20 to 30 minutes, and then keep warm at norma...

Embodiment 3

[0049] A porous periclase-magnesium-iron-aluminum composite spinel ceramic material and a preparation method thereof. The steps of the preparation method described in this embodiment are:

[0050] Step 1. First heat up the magnesite fine powder to 700-750°C at a rate of 5-7°C / min and keep it warm for 1-3 hours; then raise the temperature to 1100-1200°C at a rate of 3-5°C / min and hold After cooling for 2 to 2.5 hours, a periclase-olivine composite powder is obtained.

[0051] Step 2, using 72-81wt% of the periclase-olivine composite powder, 2-4wt% of iron oxide powder, 7-12wt% of aluminum sol and 8-14wt% of aluminum hydroxide fine powder as raw materials, First premix the periclase-olivine composite powder and the aluminum hydroxide micropowder to obtain premix I, and at the same time premix the iron oxide powder with the aluminum sol to obtain premix II , then place the premix I and the premix II in a vacuum mixer, evacuate to below 2.0kPa, stir for 20 to 30 minutes, and the...

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Abstract

The invention relates to a porous periclase-magnesia-iron-aluminum composite spinel ceramic material and a preparation method thereof. The technical proposal is as follows: heating the magnesite fine powder to 650-750° C., keeping it warm, and then raising the temperature to 1000-1200° C., keeping it warm to obtain the periclase-olivine composite powder. Then use 60-87wt% periclase-olivine composite powder, 0.1-5wt% iron oxide powder, 3-20wt% aluminum sol and 5-20wt% aluminum hydroxide micropowder as raw materials, place the raw materials in In a vacuum mixer, evacuate to below 2.0kPa, stir, keep warm at 110°C-220°C, cool to obtain a mixed powder, machine-pressed, and dried; finally keep warm at 600-900°C and 1550-1600°C respectively, and follow the furnace After cooling, a porous periclase-magnesium-iron-aluminum composite spinel ceramic material is prepared. The invention has low production cost and environmental friendliness, and the manufactured product has the characteristics of small bulk density, low air permeability, low thermal conductivity, high strength and good corrosion resistance.

Description

technical field [0001] The invention belongs to the technical field of porous ceramic materials. In particular, it relates to a porous periclase-magnesium-iron-aluminum composite spinel ceramic material and a preparation method thereof. Background technique [0002] At present, organic waste accounts for about 50-60% of urban solid waste, and the combustible components are very high. Using it as an alternative fuel and using cement kilns to co-process urban solid waste not only saves energy, but also realizes waste recycling. "Harmless, resourceful, and reduced" treatment. Insulation and refractory materials are important basic materials for reducing the heat dissipation loss of thermal equipment in the cement industry. The saline and alkali and heavy metal oxides introduced after the combustion of alternative fuels have strong chemical aggressiveness, and will be used for thermal insulation and refractory of existing cement thermal equipment. Material performance poses se...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/443C04B38/00C04B35/64
CPCC04B35/443C04B35/64C04B38/0074C04B2235/3206C04B2235/3218C04B2235/3272C04B2235/6562C04B2235/9607C04B38/0067C04B38/0054C04B38/0025
Inventor 鄢文吴晗戴亚洁黄一凡施丹·夏弗纳陈哲李亚伟
Owner WUHAN UNIV OF SCI & TECH
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