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A 5G antenna fixing base and forming method thereof

A technology for antenna fixing and forming methods, which is applied to antenna supports/mounting devices, solid-state diffusion coatings, coatings, etc., can solve the problems of low processing accuracy, uniform mixing of metal materials, and slow processing efficiency, and achieve processing accuracy and The effect of high efficiency, low preparation cost and high utilization rate

Active Publication Date: 2021-01-15
东莞市振亮精密科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, most of the traditional molding process of antenna fixing base adopts the combination of lathe and CNC equipment, and then the surface treatment process of the product. The processing quality is easily affected by operator factors, and the processing contour of the product is limited by the tool, so it is impossible to cut and shape the internal structure of the product with complex structure, the processing efficiency is slow, and the production cost is high
With the development of industrial technology, the current production of antenna holders with complex structures is more inclined to use powder metallurgy processing molding technology, which mainly uses C-Cu-Ni-Mo powder system, this system only uses metal materials, mechanical properties and The coefficient of friction is unstable, which fails to meet the production requirements of high strength, high density and wear resistance, and simple mechanical mixing is not enough to make the metal materials evenly mixed, and it is easy to crack due to uneven distribution of metal materials during the sintering process, etc. Phenomenon, thus affecting the overall performance of the product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] Embodiment 1: A kind of molding method of 5G antenna holder provided by this embodiment, it comprises the following steps:

[0038] Step 1, forming mold design: design and manufacture a powder metallurgy mold according to the shape and internal structure required by the 5G antenna holder, and install the powder metallurgy mold on a powder metallurgy molding press for use;

[0039] Step 2, raw material ratio: in terms of mass percentage, carbon powder 0.6%, copper powder 2.1%, nickel powder 2.3%, molybdenum powder 0.8%, chromium powder 1.2%, manganese powder 1.6%, carbon fiber 2% and the balance is iron Powder, wherein the particle size of the above raw materials is: carbon powder 10 μm, copper powder 15 μm, nickel powder 10 μm, molybdenum powder 10 μm, chromium powder 10 μm, manganese powder 10 μm and iron powder 20 μm, and the diameter of carbon fiber is 5 μm;

[0040] Step 3, mixing materials: according to the mass percentage in step 2, put each raw material in a mixe...

Embodiment 2

[0047] Embodiment 2: A kind of molding method of 5G antenna holder provided by this embodiment, it comprises the following steps:

[0048] Step 1, forming mold design: design and manufacture a powder metallurgy mold according to the shape and internal structure required by the 5G antenna holder, and install the powder metallurgy mold on a powder metallurgy molding press for use;

[0049] Step 2, raw material ratio: by mass percentage, carbon powder 0.8%, copper powder 2.5%, nickel powder 1.5%, molybdenum powder 1%, chromium powder 2.5%, manganese powder 2%, carbon fiber 3% and the balance is iron Powder, wherein the particle size of the above raw materials is: carbon powder 10 μm, copper powder 20 μm, nickel powder 15 μm, molybdenum powder 15 μm, chromium powder 15 μm, manganese powder 15 μm and iron powder 25 μm, and the diameter of carbon fiber is 5 μm;

[0050] Step 3, mixing materials: according to the mass percentage in step 2, put each raw material in a mixer and mix eve...

Embodiment 3

[0057] Embodiment 3: A kind of forming method of 5G antenna holder provided by this embodiment, it comprises the following steps:

[0058] Step 1, forming mold design: design and manufacture a powder metallurgy mold according to the shape and internal structure required by the 5G antenna holder, and install the powder metallurgy mold on a powder metallurgy molding press for use;

[0059] Step 2, raw material ratio: by mass percentage, carbon powder 1.2%, copper powder 3%, nickel powder 3.5%, molybdenum powder 1.5%, chromium powder 3.5%, manganese powder 3%, carbon fiber 5% and the balance is iron Powder, wherein the particle size of the above raw materials is: carbon powder 15 μm, copper powder 22 μm, nickel powder 15 μm, molybdenum powder 10 μm, chromium powder 12 μm, manganese powder 15 μm and iron powder 20 μm, and the diameter of carbon fiber is 5 μm;

[0060] Step 3, mixing materials: according to the mass percentage in step 2, put each raw material in a mixer and mix eve...

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Abstract

The invention discloses a forming method of a 5G antenna fixing seat. The forming method comprises the following steps of designing a forming mold; proportioning raw materials, wherein the raw material comprises, in percentage by mass, 0.4%-1.5% of carbon powder, 1%-4% of copper powder, 1%-5% of nickel powder, 0.25%-2% of molybdenum powder, 0.8%-6% of chromium powder, 1%-5% of manganese powder, 2%-6% of carbon fibers and the balance iron powder; uniformly mixing to obtain mixed powder; pressing to obtain a green body; sintering to obtain a sintered part; performing carbonitriding on the sintered part, performing low-temperature tempering and heat preservation after quenching and heat preservation is performed, and performing cooling to obtain the 5G antenna fixing seat. The invention further discloses the 5G antenna fixing seat. According to the 5G antenna fixing seat and the forming method thereof, a traditional powder system is optimized through adding the chromium powder, the manganese powder, the carbon fibers and the like, cooperation of the raw materials with different particle sizes and different proportions is controlled, the binding performance among the raw materials is enhanced so that the raw materials can be evenly distributed, the phenomena of cracking, agglomeration and the like after pressing and sintering are avoided, and therefore the obtained product has goodhardness, density, strength and wear resistance.

Description

technical field [0001] The invention relates to the field of antenna fixing base production, in particular to a 5G antenna fixing base and a forming method thereof. Background technique [0002] At present, most of the traditional molding process of antenna fixing base adopts the combination of lathe and CNC equipment, and then the surface treatment process of the product. The processing quality is easily affected by the factors of the operator, and the processing contour of the product is limited by the tool, so it is impossible to cut and shape the internal structure of the product with complex structure, the processing efficiency is slow, and the production cost is high. With the development of industrial technology, the current production of antenna holders with complex structures is more inclined to use powder metallurgy processing molding technology, which mainly uses C-Cu-Ni-Mo powder system, this system only uses metal materials, mechanical properties and The coeffi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C49/08C22C49/14C22C47/14C21D1/18C23C8/32H01Q1/12C22C101/10
CPCC21D1/18C22C47/14C22C49/08C22C49/14C23C8/32H01Q1/12
Inventor 耿金洋高浩哲魏艳伟陈洪胜
Owner 东莞市振亮精密科技有限公司