Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Machining method of wear-resistant high-temperature-resistant nickel-based alloy shaft sleeve

A technology of nickel-based alloy and processing method, applied in the field of alloy processing, can solve the problems of unguaranteed surface quality, large tendency of work hardening, large cutting deformation, etc., to improve hot working performance and anti-oxidation performance, long service life and damage small amount of effect

Inactive Publication Date: 2020-05-01
江苏骏茂新材料科技有限公司
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] High-temperature nickel-based alloys are difficult-to-machine materials, and their processing characteristics: large cutting deformation; large work hardening tendency; large cutting force (cutting force can be as high as 2 to 3 times that of 45 steel); high cutting temperature (up to 750 ~ 1000 ° C) ;Because the alloy contains more alloy elements with high melting point, it is easy to cause tool wear, and the surface quality cannot be guaranteed

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A method for processing a wear-resistant and high-temperature resistant nickel-based alloy shaft sleeve, comprising the following steps:

[0020] The percentage by weight of the blank raw material is: nickel 30%, iron 10%, zinc 25%, aluminum 20%, magnesium 0.05%, manganese 10%, titanium 0.25%, silicon 0.4%, and the balance is rare earth;

[0021] Step 1: Select the tool, the outer side of the tool is provided with PVD coating, and the cutting edge is passivated;

[0022] Step 2: Prepare materials, select the corresponding blank, preheat the blank, and the preheating temperature is 160°C;

[0023] Step 3: Positioning, fixed by a chuck or a positioning device, and clamping one end face of the blank;

[0024] Step 4: Carry out hole processing on the blank on the milling lathe, and process the outer circle based on the hole;

[0025] Step 5: Carry out machining, first rough machining and then finish machining, and process the size of the blank to the design size. During t...

Embodiment 2

[0027] A method for processing a wear-resistant and high-temperature resistant nickel-based alloy shaft sleeve, comprising the following steps:

[0028] The percentage by weight of the blank raw material is: nickel 32%, iron 15%, zinc 30%, aluminum 23%, magnesium 01%, manganese 11%, titanium 03%, silicon 0.5%, and the balance is rare earth;

[0029] Step 1: Select the tool, the outer side of the tool is provided with PVD coating, and the cutting edge is passivated;

[0030] Step 2: Prepare materials, select the corresponding blank, preheat the blank, and the preheating temperature is 170°C;

[0031] Step 3: Positioning, fixed by a chuck or a positioning device, and clamping one end face of the blank;

[0032] Step 4: Carry out hole processing on the blank on the milling lathe, and process the outer circle based on the hole;

[0033] Step 5: Carry out machining, first rough machining and then finish machining, and process the size of the blank to the design size. During the p...

Embodiment 3

[0035] A method for processing a wear-resistant and high-temperature resistant nickel-based alloy shaft sleeve, comprising the following steps:

[0036] The percentage by weight of the raw material of the blank is: nickel 35%, iron 20%, zinc 35%, aluminum 25%, magnesium 0.15%, manganese 12%, titanium 0.35%, silicon 00.6%, and the balance is rare earth;

[0037] Step 1: Select the tool, the outer side of the tool is provided with PVD coating, and the cutting edge is passivated;

[0038] Step 2: Prepare materials, select the corresponding blank, preheat the blank, and the preheating temperature is 180°C;

[0039] Step 3: Positioning, fixed by a chuck or a positioning device, and clamping one end face of the blank;

[0040] Step 4: Carry out hole processing on the blank on the milling lathe, and process the outer circle based on the hole;

[0041] Step 5: Carry out machining, first rough machining and then finish machining, and process the size of the blank to the design size. ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a machining method of a wear-resistant high-temperature-resistant nickel-based alloy shaft sleeve. The machining method comprises the steps that a cutter is selected, a PVD coating is arranged on the outer side of the cutter, and a cutting edge is subjected to passivating treatment; materials are prepared, a corresponding blank piece is selected, and the blank piece is preheated; positioning is carried out, specifically, one end face of the blank is fixed and clamped through a chuck or a positioning device; hole machining is carried out on the blank piece on a milling lathe firstly, and an outer circle is machined with a hole as a benchmark; and machining is carried out, rough machining is performed firstly, then finish machining is performed, and the size of the blank piece is machined into the designed size. The PVD coating is arranged on the outer side of the cutter, the PVD coating is better in abrasion resistance and thinner, and the sharpness of the cutting edge of the cutter can be better kept; the cutting of the cutter is more convenient, and the damage amount caused by cutting is small; hole machining is carried out firstly, an outer circle is machined with the hole as a benchmark, and high mutual position precision can be guaranteed; and the added chromium can enhance the tensile strength and hardness of the alloy, and the rare earth can enhance the hot working properties and oxidation resistance of the alloy.

Description

technical field [0001] The invention relates to the technical field of alloy processing, in particular to a method for processing a wear-resistant and high-temperature resistant nickel-based alloy shaft sleeve. Background technique [0002] As an important part of the vulcanizing machine for tire production, the shaft sleeve is used to support the load on the shaft and requires high-strength wear resistance. The existing shaft sleeves used in the vulcanizing machine for tire production use a variety of alloys Although some materials can have high strength, their rigidity is relatively poor and easy to be damaged. Although some are relatively rigid, they have poor wear resistance, so the bushings need to be replaced frequently, so the existing bushings are difficult to perfect. The application is in the vulcanizing machine for tire production, and then the shaft sleeve using nickel-based alloy appeared on the market. [0003] Nickel-based alloys refer to a class of alloys th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 胡锦程
Owner 江苏骏茂新材料科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products