Friction lap welding method for aluminum alloy and ABS material

A technology of ABS material and aluminum alloy sheet, which is applied in the field of welding, can solve the problems of the influence of joint strength, the limitation of welding joint size and shape, and the complexity of setting parameters, so as to achieve less welding setting parameters, low welding environment requirements, and broad application prospects. Effect

Inactive Publication Date: 2020-11-24
SOUTH CHINA UNIV OF TECH
View PDF1 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The solder for brazing needs to be specially developed, the strength of the joint is affected by the solder, the strength is low, and it cannot be used in high temperature environments
Solid phase diffusion welding has a long welding time, low production efficiency, and the formation of brittle phase is greatly affected by welding temperature and time
Friction spot welding for thermoplastic resins and metals has also been researched in recent years, but setting parameters during the implementation process is relatively complicated, and the welded joints of friction spot welding are also limited by size and shape.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Friction lap welding method for aluminum alloy and ABS material
  • Friction lap welding method for aluminum alloy and ABS material
  • Friction lap welding method for aluminum alloy and ABS material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A kind of friction lap welding method of aluminum alloy and ABS material in the present embodiment, such as figure 1 As shown, it includes the pre-treatment process, the friction lap welding clamping process and the friction lap welding process performed in sequence.

[0032] The pre-treatment process refers to: performing pre-treatment on the aluminum alloy sheet and the ABS resin sheet respectively, so that the specifications and shapes of the aluminum alloy sheet and the ABS resin sheet match; removing the oxide layer on the welding surface of the aluminum alloy sheet; The ABS resin plate is cleaned and dried.

[0033] The friction lap welding and clamping process refers to: overlapping and clamping the aluminum alloy sheet and the ABS resin sheet on the fixture of the welding tool workbench; wherein the aluminum alloy sheet is located at the top, and the ABS resin sheet is located at the bottom; the welding tool is Friction stir welding equipment with a needle-free...

Embodiment 2

[0041] In this embodiment, a friction lap welding method between an aluminum alloy and an ABS material is illustrated by taking the welding of a 6061-T6 aluminum alloy plate and an ABS resin plate as an example, as follows: figure 2 shown.

[0042] Pre-treatment process: the aluminum alloy plate and ABS plate adopt the specifications of 300mm×100mm×2mm, and use 400-2000 mesh sandpaper to polish the aluminum alloy plate to remove the surface oxide layer and impurities. Use alcohol to clean the surface of the aluminum alloy plate and ABS resin plate, remove oil stains and other stains and dry them.

[0043] Friction lap welding and clamping process: the aluminum alloy sheet and the ABS resin sheet are lapped and clamped on the fixture of the welding tool table; the aluminum alloy sheet is located at the top, and the ABS resin sheet is located at the bottom; the width of the overlapping area is 30mm; The tool is a friction stir welding equipment with a needleless welding stirri...

Embodiment 3

[0048] In this embodiment, a friction lap welding method between an aluminum alloy and an ABS material is illustrated by taking the welding of a 6061-T6 aluminum alloy plate and an ABS resin plate as an example. The difference between the present embodiment and the second embodiment is that in the friction lap welding process of the present embodiment, the constant feed speed is set to 600 mm / min, and other steps are the same as those of the second embodiment.

[0049] In the welding effect evaluation process, the electronic universal testing machine was used to carry out the tensile shear test. The load of the universal testing machine was 50KN, and the tensile speed of the chuck was 0.5mm / min. The results showed that the maximum load of the joint was 0.752KN, and the sample was broken by the ABS resin. at the plate. The scanning electron microscope observation was carried out on the cold mosaic sample, and the scanning electron microscope image of the cross section of the jo...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Diameteraaaaaaaaaa
Login to view more

Abstract

The invention provides a friction lap welding method for an aluminum alloy and an ABS material. The friction lap welding method comprises an earlier stage treatment procedure, a friction lap welding clamping procedure and a friction lap welding procedure. The friction lap welding clamping procedure comprises the step of clamping an aluminum alloy plate and an ABS resin plate on a welding tool workbench clamp in a lap joint manner. A welding tool is friction stir welding equipment with a needle-free welding stirring head. The friction lap welding procedure comprises the steps of starting the welding tool, adjusting a main shaft of the welding tool to enable the needle-free welding stirring head to be perpendicular to the aluminum alloy plate, and rotationally pressing the needle-free welding stirring head into the aluminum alloy plate till the set pressing depth is reached; and then keeping the needle-free welding stirring head at the set pressing depth and enabling the needle-free welding stirring head to move in a surface welding area of the aluminum alloy plate at a constant feeding speed in a rotating state. By means of the method, welding between the aluminum alloy and the ABSmaterial can be achieved, parameter setting is simple, the method is convenient and fast to operate, and the quality of a welding joint is good.

Description

technical field [0001] The invention relates to the field of welding technology, in particular to a method for friction lap welding of aluminum alloy and ABS material. Background technique [0002] Butadiene-acrylonitrile-styrene ((C8H8·C4H6·C3H3N)x) referred to as ABS is an amorphous resin material with a melting point of 170°C and a thermal decomposition temperature of 260°C. It has high mechanical strength and good comprehensive properties. Performance, belongs to "general-purpose plastics". ABS is easy to absorb moisture, has low shrinkage, stable size, easy processing and molding, good processing performance, high smoothness, low cost, and the balance between performance determines the broad application prospects of ABS. As an alloy, aluminum alloy has the characteristics of light weight, high strength, corrosion resistance, non-oxidation and easy forming, and has important applications in the fields of automobiles, aerospace and other fields. [0003] Thermoplastic r...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B29C65/06
CPCB29C65/0672B29C66/7422B29C66/91411
Inventor 徐孟嘉刘博生王振民
Owner SOUTH CHINA UNIV OF TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products