Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Preparation method of flexible battery pack and prepared flexible battery pack

A flexible battery pack and battery pack technology, which is applied in the manufacture of alkaline batteries, small flat batteries/batteries, alkaline batteries, etc., can solve the problems of battery performance attenuation, low effective efficiency, and increased battery internal resistance, and prevent Effect of contact short circuit, reduction of manufacturing cost, and improvement of production efficiency

Active Publication Date: 2020-11-27
SHENZHEN XINDA NEW ENERGY TECH CO LTD
View PDF12 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the flexible batteries in the prior art have the following disadvantages: 1. The capacity of the battery is generally below 100mAh due to the size limitation; 2. The performance of the battery will decay after repeated bending and folding, and the contact between the positive and negative materials of the battery will become weak after folding. 3. It will cause safety problems. Since the positive and negative materials of the battery are coated on the metal foil, the positive and negative electrodes of the battery will be bent and folded many times. The electrode material will fall off from the copper foil or aluminum foil, piercing the separator and causing a short circuit of the battery, which will cause safety problems; 4. The separator of the battery is a porous organic matter. After the battery is bent and folded many times, the separator may be damaged, resulting in positive and negative electrodes. Contact short circuit creates safety issues
[0005] In the prior art, there is also a method of assembling small battery packs into battery packs, and then using flexible materials to package the battery packs, but the use of flexible materials to pack batteries has the following disadvantages: First, when using chemical polymer materials for integral packaging , the battery pack will sink into the bottom of the packaging material due to its own weight, causing the battery pack to be exposed to the outside of the packaging material, which will easily cause safety problems; Continuous adjustment during production, resulting in complex preparation process and low effective efficiency
Third, in the case of integrated packaging, due to the low hardness of the material used, a thicker packaging layer is required, which reduces the energy density of the battery; Above, prolonged exposure to high temperature will cause irreversible performance degradation of the battery, resulting in battery bulge failure

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation method of flexible battery pack and prepared flexible battery pack
  • Preparation method of flexible battery pack and prepared flexible battery pack
  • Preparation method of flexible battery pack and prepared flexible battery pack

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] Preparation method of flexible battery pack

[0062] (1) Preparation of single cell 1: in an argon-protected glove box, lithium cobaltate was used as the positive electrode active material, and the positive electrode sheet was coated on aluminum foil by a coating machine, and artificial graphite was used as the negative electrode active material. Use a coating machine to coat the copper foil to make the negative electrode sheet, and prepare the core by winding the positive electrode sheet, diaphragm and negative electrode sheet. When winding and forming, the positive electrode sheet, separator and negative electrode sheet are stacked in sequence and then wound. , the positive electrode is in the inner layer, the diaphragm is located between the positive and negative electrodes, the negative electrode is in the outer layer, and then the core is packaged for the first time with aluminum-plastic film;

[0063] Inject a lithium salt of 1mol / L lithium hexafluorophosphate (Li...

Embodiment 2

[0071] Preparation method of flexible battery pack

[0072] (1) Preparation of single cell 1: This step is the same as in Example 1;

[0073] (2) Preparation of a battery pack: the eight single cells 1 prepared in step (1) are connected in parallel to form a battery pack, and the positive pole tab and the negative pole tab of the battery are installed on the ends of the single cell 1 respectively, and the Wires (not shown in the figure) connect 8 single cells 1 in parallel, the distance between adjacent single cells 1 is 0mm, and the positive pole lugs 2 of adjacent single cells 1 are connected by wires. Negative pole tabs 3 of adjacent single cells 1 are connected by wires; in this embodiment, the positive pole tab 2 and the negative pole tab 3 are prior art;

[0074] (3) Preparation of mold: Weigh 100g of black silica gel, vulcanize and mold at 180 degrees, and prepare flexible carrier 3 and flexible cover plate 2. The preparation method of the precursor material in this em...

Embodiment 3

[0080] Preparation method of flexible battery pack

[0081] (1) Preparation of single cell 1: This step is the same as in Example 1;

[0082] (2) Preparation of a battery pack: the eight single cells 1 prepared in step (1) are connected in series to form a battery pack, and the positive pole tab and the negative pole tab of the battery are installed on the ends of the single cell 1 respectively. Wires (not shown in the figure) connect 8 single cells 1 in series, the distance between adjacent single cells 1 is 1mm, and the distance between the positive tab 2 and the negative tab 3 of adjacent single cells 1 Connected by wires (not shown); in the present embodiment, the positive pole tab 2 and the negative pole tab 3 are prior art;

[0083] (3) Prepare the mold: Weigh 20g of soft polyvinyl chloride (PVC) and 0.1g of black colorant to prepare the precursor material, pour the precursor material into the mold to prepare a flexible carrier 3 and a flexible cover 2, this The prepar...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
internal resistanceaaaaaaaaaa
internal resistanceaaaaaaaaaa
internal resistanceaaaaaaaaaa
Login to View More

Abstract

The invention discloses a preparation method of a flexible battery pack, and relates to the technical field of battery preparation. The preparation method comprises the following steps: (1) carrying out first packaging on a roll core or a laminated core by adopting an aluminum-plastic film, injecting an electrolyte, and carrying out second packaging after formation, so as to prepare a single battery cell; (2) connecting the single battery cells prepared in the step (1) in parallel, in series or in series and in parallel to form a battery pack; (3) putting the battery pack in the step (2) intoa mold, and injecting a packaging material; after the packaging material is polymerized, obtaining the flexible battery pack, wherein the mold comprises a flexible carrier and a flexible cover plate,the flexible carrier is provided with a groove for accommodating the battery pack, and the flexible cover plate covers the groove. The invention also provides a battery prepared by the preparation method. The method and the battery have the beneficial effects that the flexible carrier is independently processed, and therefore the safety problem of the battery pack due to the fact that the weight of the battery sinks to the bottom and the distribution of the battery is not uniform when the flexible carrier and the battery pack are integrally formed is solved.

Description

technical field [0001] The invention relates to the technical field of battery preparation, in particular to a method for preparing a flexible battery pack and the prepared flexible battery pack. Background technique [0002] With the continuous development of electronic technology, electronic components play an increasingly important role in human life, and electronic equipment is tending to develop in the direction of thin, light, compact and intelligent. Flexible devices are gradually becoming an emerging force in the direction of thin, light, compact, and intelligent, such as flexible screens, flexible mobile phones, flexible watches, and so on. The realization of flexible devices is more and more urgent for the emergence of flexible and bendable energy storage devices. [0003] Batteries currently on the market are generally packaged in four packaging methods: cylindrical, square, button and soft. Among these four methods, the batteries prepared by cylindrical, square...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): H01M10/04H01M10/058H01M10/0585H01M10/0587H01M10/28H01M10/30H01M6/06H01M6/10
CPCH01M10/04H01M10/0431H01M10/0436H01M10/058H01M10/0585H01M10/0587H01M10/28H01M10/286H01M10/287H01M10/30H01M6/06H01M6/10Y02E60/10Y02P70/50
Inventor 廖栋梁
Owner SHENZHEN XINDA NEW ENERGY TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products