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Device and method for preparing furan by furfural gas-phase decarbonylation

A furfural, gas-phase technology, applied in the direction of organic chemistry, can solve the problems of uneven local reaction of the reactor, inability to supply hydrogen in large quantities, catalyst bonding and deactivation, etc., to optimize reaction efficiency, optimize material utilization, reduce The effect of aggregation and coking

Pending Publication Date: 2021-05-07
安徽金轩科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] However, in the industrial production of furan ammonium salt, most of the above-mentioned methods of furan production have the problems of poor catalyst activity, environmental pollution, and low yield of furan. At present, furfural decarbonylation is basically used in industrial production.
[0004] The traditional decarbonylation reactor is a multi-stage shock-type fixed-bed reactor, and the reactor is prone to uneven local reactions, resulting in rapid temperature rise and rapid temperature rise. When the temperature rises rapidly, it can only rely on hydrogen shock to cool down, but hydrogen cannot be supplied in large quantities in a short period of time. Therefore, the effect of slow cooling is not good; furfural is very easy to coke on the catalyst to form carbon black at high temperature, causing the catalyst to become cohesive and deactivated. In the case of oxygen and water, it is easy to oxidize furfural to furoic acid, corrode the equipment, and operate normally. In 7-10 days, the production equipment must be shut down to regenerate the catalyst by burning charcoal. The treatment takes 3-5 days, which seriously affects the production efficiency

Method used

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  • Device and method for preparing furan by furfural gas-phase decarbonylation

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] (1) Feed furfural into the furfural vaporization tower heater at an amount of 320Kg / h, furfural is preheated to 120°C and then enters the vaporization tower, and is fed into the furfural vaporization tower with 55Nm 3 / h into hydrogen for protection (reduce the partial pressure of furfural in the gas phase, thereby lowering the vaporization temperature of furfural, reducing the polymerization and coking of furfural, and reducing the consumption of furfural), and control the temperature in the furfural vaporization tower at 145°C;

[0038] (2) The gas phase from the furfural vaporization tower goes through the heat exchanger (180°C) and enters the electric heater to be heated to 290°C, then enters the decarbonylation reactor, and flows into the decarbonylation reactor with 55Nm 3 / h into hydrogen for protection, control the temperature in the decarbonylation reactor to 300°C and the pressure to 0.02Mpa, under the action of noble metal catalyst (palladium chloride), furfur...

Embodiment 2

[0042] (1) Feed furfural into the furfural vaporization tower heater at an amount of 300Kg / h. Furfural is preheated to 112°C and enters the vaporization tower, and is fed into the furfural vaporization tower with 52Nm 3 / h Introduce hydrogen for protection (reduce the partial pressure of furfural in the gas phase, thereby reducing the vaporization temperature of furfural, reducing the polymerization and coking of furfural, and reducing the consumption of furfural), and control the temperature in the furfural vaporization tower at 130°C;

[0043] (2) The gas phase from the furfural vaporization tower goes through the heat exchanger (162°C) and enters the electric heater to be heated to 265°C, then enters the decarbonylation reactor, and flows into the decarbonylation reactor with 52Nm 3 / h into hydrogen for protection, control the temperature in the decarbonylation reactor at 265°C and the pressure at 0.01Mpa, under the action of noble metal catalyst (palladium chloride), furfura...

Embodiment 3

[0047] (1) Feed furfural at 350Kg / h into the heater of the furfural vaporization tower. Furfural is preheated to 135°C and then enters the vaporization tower. 3 / h into hydrogen for protection (reduce the partial pressure of furfural in the gas phase, thereby lowering the vaporization temperature of furfural, reducing the polymerization and coking of furfural, and reducing the consumption of furfural), and control the temperature in the furfural vaporization tower at 155°C;

[0048] (2) The gas phase from the furfural vaporization tower goes through the heat exchanger (220°C) and enters the electric heater to be heated to 330°C, then enters the decarbonylation reactor, and flows into the decarbonylation reactor with 60Nm 3 / h into hydrogen for protection, control the temperature in the decarbonylation reactor to 330°C and the pressure to 0.03Mpa, under the action of noble metal catalyst (platinum chloride), furfural decarbonylation reaction occurs to generate crude gas phase fu...

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Abstract

The invention relates to a device and a method for preparing furan by furfural gas-phase decarbonylation. The method is characterized by comprising the following steps: (1) introducing furfural into a furfural vaporizing tower heater at 300-350Kg / h, preheating to 110-138 DEG C, then introducing the furfural into a vaporizing tower, introducing hydrogen for protection, and controlling the temperature in the tower to 130-160 DEG C; (2) a gas phase from the tower top enters an electric heater to be heated to 260-330 DEG C after heat exchange and then enters a decarbonylation reactor, hydrogen is introduced for protection, the temperature in the reactor is controlled to be 260-350 DEG C, and the pressure in the reactor is controlled to be 0.01-0.03 Mpa; (3) the gas phase from the reactor exchanges heat with the gas phase of the furfural vaporizing tower and then enters a quenching tower, and the tower bottom liquid returns to the furfural vaporizing tower; (4) the gas phase in the tower enters a crude product tank after being deeply cooled, and the gas phase in the crude product tank enters an absorption tower; and the liquid phase in the crude product tank enters into a rectifying tower, and reduced-pressure rectification is performed to obtain qualified high-quality furan. The method has the advantages that the high-temperature side reaction of furfural is reduced, the furan conversion rate is increased to 50-60% from original 40-45%, and the operation cycle of the catalyst is prolonged to 30-60 days from 7-10 days; the steam energy consumption of each ton of furan is reduced to 2-2.5 tons from the original 3.5-5 tons, and the purity of furan is improved to 99-99.8% from the original 98-98.5%.

Description

technical field [0001] The invention belongs to the technical field of chemical production, and relates to a device and a method for preparing furan by gas-phase decarbonylation of furfural. Background technique [0002] Furan is an intermediate product of Jiale musk. At present, the main industrialization routes mainly include: ⑴ furan decarboxylation of furoic acid; ⑵ butadiene oxidation; Law. [0003] However, in the industrial production of furan ammonium salt, most of the above-mentioned furan production methods have the problems of poor catalyst activity, environmental pollution, and low furan yield. At present, furfural decarbonylation is basically used in industrial production. [0004] The traditional decarbonylation reactor is a multi-stage shock-type fixed-bed reactor, and the reactor is prone to uneven local reactions, resulting in rapid temperature rise and rapid temperature rise. When the temperature rises rapidly, it can only rely on hydrogen shock to cool do...

Claims

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Application Information

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IPC IPC(8): C07D307/36
CPCC07D307/36
Inventor 程光锦王玉斌伏忠祥
Owner 安徽金轩科技有限公司
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