Automatic trajectory planning method and system for multi-layer and multi-channel wire arc additives of metal structure
A multi-layer, multi-pass, metal structure technology, applied in the field of additive manufacturing, can solve the problems of complex metal parts with many structural features, low forming accuracy of the side walls of the parts, and inconsistent height of the arc end position, so as to shorten the development cycle and reduce the number of layers. The effect of eliminating defects and improving mechanical properties
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Embodiment 1
[0131]Example 1: Connecting frame multi - layer multi-channel arc additive manufacturing
[0132]Such asFigure 5 As shown, the connecting frame generates an outer wall + short straight filling + layered multi-layer multi-channel arc adder path according to the method of the present invention, and the desired process parameters are calculated. Made of a multilayer multilayer multilayer arc gauge method according to the present invention. Specifically:
[0133]The selected substrate has a 6061 aluminum alloy sheet having a thickness of 20 mm. The welding wire is used as a diameter of 1.2 mm 4043 aluminum alloy wire, which will be placed flattened by the acid washing substrate and wipe it with anhydrous ethanol or acetone. The cleaner is fixed on the welding workbench. The substrate level.
[0134]The STL model is processed by a STL slice algorithm based on triangular segment geometry, thereby calculating the outer wall + short filling + hierarchy to print paths, such asFigure 5 Indicated.
[0135...
Embodiment 2
[0136]Example 2: Square case multilayer multi-channel arc additive manufacturing
[0137]Such asFigure 6 As shown, the square case is generated in accordance with the method of the present invention to generate an outer wall + short straight filling + layered multi-layer multi-channel arc adder path, and by calculation of the desired process parameters. Made of a multilayer multilayer multilayer arc gauge method according to the present invention. Specifically:
[0138]Printing the selected substrate thickness of a Q235 carbon steel aluminum plate material, the welding wire is a diameter of 1.2 mm 308 stainless steel wire, which will be placed flat and wiped with anhydrous ethanol or acetone to wipe the clean after the welding workbench. The substrate level.
[0139]The STL model is processed by a STL slice algorithm based on triangular segment geometry, thereby calculating the outer wall + short filling + hierarchy to print paths, such asFigure 6 Indicated.
[0140]The amount of thermal input ...
Embodiment 3
[0141]Example 3: Strengthening the multilayer of multi - layer arc gauge manufacture
[0142]Such asFigure 7 As shown, the reinforcing ring ring is generated in accordance with the method of the present invention to generate an outer wall + short straight filling + layered multi-layer multi-channel arc adder path, and by calculating the required process parameters. Made of a multilayer multilayer multilayer arc gauge method according to the present invention. Specifically:
[0143]Print selected substrate thickness is 16mm6061 aluminum alloy plate, the welding wire is a diameter of 1.2 mm 4043 aluminum alloy welding wire, which will be grounded flat and wiped with anhydrous ethanol or acetone to securely fix it on the welding table to ensure the substrate level .
[0144]The STL model is processed by a STL slice algorithm based on triangular segment geometry, thereby calculating the outer wall + short filling + hierarchy to print paths, such asFigure 7 Indicated.
[0145]The thermal input is ca...
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