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3D printing device and method for integrated manufacturing of continuous functionally graded materials and structures

A functionally graded material, 3D printing technology, applied in coating devices, manufacturing tools, additive manufacturing, etc., to achieve the effects of high precision, high stability and low cost

Active Publication Date: 2022-07-05
QINGDAO TECHNOLOGICAL UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a 3D printing device and method for the integrated manufacture of continuous functionally graded materials and structures, which is especially suitable for the integrated manufacture of polymer-based continuous functionally graded materials and complex three-dimensional structures, solving the problem of The composition / components of the material are constantly changing during the continuous functional gradient material printing process, which leads to problems that cannot be solved by traditional 3D printing methods (consistency, interlayer bonding performance, precise shape control and rapid curing, etc.), and expands the range of materials suitable for printing. type; has a larger gradient range, better bonding strength between layers and continuous gradient performance; improves the consistency of printed functional gradient parts; improves the flexibility of printing functional gradient changes; improves printing efficiency; simplifies The structure of continuous functional gradient parts 3D printer reduces the manufacturing cost

Method used

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  • 3D printing device and method for integrated manufacturing of continuous functionally graded materials and structures
  • 3D printing device and method for integrated manufacturing of continuous functionally graded materials and structures
  • 3D printing device and method for integrated manufacturing of continuous functionally graded materials and structures

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Embodiment 1

[0081] This embodiment provides a 3D printing device integrated with continuous functionally graded materials and structures, such as figure 1 As shown, it includes constraint sacrificial layer feeding module 1, passive mixing feeding module I2, passive mixing feeding module II3, air pressure regulating valve table I4, air pressure regulating valve table II5, X-axis motion module 10, Y-axis motion module 21. Z-axis motion module 6, connecting frame VII7, connecting frame I8, connecting frame II9, positive pressure gas circuit 11, high voltage DC power supply 12, auxiliary observation camera module 13, passive hybrid printing module 14, printing platform base 15, printing platform 16. Constraining the sacrificial layer printing module 17, UV curing module 18, base plate 19, bracket I20, bracket II24;

[0082] The Y-axis motion modules 21 are fixed above the bottom plate 19 through the bracket I20. In this embodiment, two Y-axis motion modules 21 are provided, and the two Y-axis...

Embodiment 2

[0107] This embodiment provides a 3D printing method for the integrated manufacture of continuous functionally graded materials and structures, using the printing device described in Embodiment 1, such as Figure 8 shown, including the following steps:

[0108] (1) Model settings. Determine the geometry of the printed part;

[0109] (2) Model information processing. Determine the geometric information of each layer (path, layer thickness, etc.), and generate a print data file;

[0110] (2) Pre-print processing, complete the preparatory work before printing. Determine the material ratio, preprocess printing material I and printing material II respectively; set the printing feeding speed, printing speed, bottom plate temperature, nozzle temperature, air pressure, voltage, etc.;

[0111] (3) Printing the functionally graded structure, mainly including the passive hybrid printing nozzle 1401 and the constrained sacrificial layer printing nozzle 1701 cooperating with each other...

Embodiment 3

[0136] This embodiment provides a 3D printing device integrated with continuous functionally graded materials and structures, such as Figure 5 As shown, it includes constraint sacrificial layer feeding module 1, passive mixing feeding module I2, passive mixing feeding module II3, air pressure regulating valve table II5, X-axis movement module 10, Y-axis movement module 21, Z-axis movement module Group 6, positive pressure air circuit 11, high voltage DC power supply 12, auxiliary observation camera module 13, passive hybrid printing module 14, printing platform base 15, printing platform 16, FDM wire feeding module 22, FDM printing module 23, UV curing module 18, Bottom plate 19; wherein, the installation methods of the X-axis motion module 10, the Y-axis motion module 21, the Z-axis motion module 6, and the printing platform 16 are the same as those in the first embodiment, and will not be repeated here.

[0137] Further, in this embodiment, a printing material I is placed i...

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Abstract

The invention discloses a 3D printing device and method for integrally manufacturing continuous functional gradient materials and structures. The passive hybrid printing module of the material; the constrained sacrificial layer feeding module is connected to the constrained sacrificial layer feeding module and the positive pressure air circuit, and the passive hybrid printing module is connected to the passive hybrid feeding module and the positive pressure air circuit; the passive hybrid printing module includes a passive hybrid printing nozzle, which can drive The cylinder module I for the movement of the passive hybrid printing nozzle; the constraining sacrificial layer printing module includes the constraining sacrificial layer printing nozzle and the cylinder module II capable of driving the constraining sacrificial layer printing nozzle to move; the passive hybrid printing nozzle and the constraining sacrificial layer printing nozzle are connected to high-voltage direct current The power supply, and the printing platform is set under the passive hybrid printing nozzle. The invention can realize the integrated low-cost and high-efficiency manufacture of continuous functionally graded materials and complex three-dimensional structures.

Description

technical field [0001] The present invention relates to the technical field of additive manufacturing and functionally graded material / structure manufacturing, in particular to a 3D printing device and method for the integrated manufacture of continuous functionally graded materials and complex three-dimensional structures. Background technique [0002] Functionally graded material (Functionally Gradient Material, referred to as FGM) refers to the use of advanced composite technology in the preparation process of the material, so that the microscopic elements (including material components and microstructure) of the material are continuous in a specific direction (or It is a heterogeneous composite material in which the macroscopic properties of the material also change continuously (or quasi-continuous) gradients in the same direction. The distinctive feature of functionally graded materials is to add an intermediate transition layer with a gradient of material content in t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C64/20B29C64/118B29C64/321B29C64/209B33Y10/00B33Y30/00B33Y40/00
CPCB29C64/20B29C64/118B29C64/321B29C64/209B33Y10/00B33Y30/00B33Y40/00Y02P10/25
Inventor 兰红波齐田宇孙东明杨建军赵佳伟许权郭鹏飞林鑫冯昌平
Owner QINGDAO TECHNOLOGICAL UNIVERSITY
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