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Integral bathroom wallboard and preparation method thereof

A technology for bathroom and wall panels, applied in epoxy resin glue, adhesive type, polyurea/polyurethane adhesive, etc., can solve the problems of complex process, time-consuming and labor-intensive, low printing definition, etc. Strong and efficient effect

Pending Publication Date: 2021-06-11
苏州科硕住宅科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The above two processes have the following defects: 1. The decorative paper material is molded into colored SMC wallboard. After the surface protective material falls off during use, there will be problems such as mold, yellowing, and discoloration due to the exposure of the paper fiber to the humid environment, which will affect the whole. The use of the bathroom; the patent with the publication number CN107461010A has improved the decorative paper material, and used decorative fiber cloth to impregnate it to prepare the veneer material to solve the problem of moldy yellowing, but the printing clarity is not high, and the preparation of large-size wallboards 2. Although the technology used in the patent with the publication number CN107284107A can solve the problem of decorative paper materials, its process is complicated. Then sandblasting, painting, transfer and other processes are required, and additional stamping equipment is required, the operating environment is harsh, time-consuming and labor-intensive

Method used

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  • Integral bathroom wallboard and preparation method thereof
  • Integral bathroom wallboard and preparation method thereof
  • Integral bathroom wallboard and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] Embodiment 1 Large-size color monolithic bathroom wall panel

[0048] The large-size color integrated bathroom wall panel in this embodiment includes a sheet molding compound (SMC) substrate and an adhesive layer, a pattern layer and a protective layer on the substrate. The pattern layer has a preset pattern formed by ink printing. The final thickness of the wall panels is 3-6mm.

[0049] The raw material of the sheet molding compound includes unsaturated polyester resin, which is used to provide active hydrogen. The raw materials of the adhesive layer include epoxy resin, polyurethane resin and acrylic resin. Polyurethane-based resins are used to provide isocyanate groups. The raw materials of the protective layer include copolymers formed of epoxy monomers and acrylate monomers. By introducing isocyanate groups on the adhesive layer and active hydrogen groups on the sheet molding compound, a chemical bond is formed between the adhesive layer and the sheet molding ...

Embodiment 2

[0050] The preparation method of embodiment 2 large-scale colored monolithic bathroom wall panels

[0051] This embodiment provides a method for preparing the large-size colored integral bathroom wallboard in Embodiment 1, comprising the following steps:

[0052] 1) Preparation of thermal transfer film

[0053] The thermal transfer film sequentially includes a base layer, a release layer, a protective layer, a pattern layer and an adhesive layer. The base layer is made of a polymer material with a melting point greater than or equal to 200° C., and the base layer in this embodiment is a 0.25 mm PET film. The release layer is formed by coating silicone oil on the PET film. The protective layer and the adhesive layer are formed of a protective agent and an adhesive, respectively.

[0054] 1.1) Preparation of adhesive

[0055] According to the following ratio, the toughening agent is crushed into powder and then dissolved with part of the solvent to obtain a viscous solution,...

Embodiment 5

[0087] Embodiment 5 test and analysis

[0088] According to the method specified in GB / T13095-2008, the integral bathroom wallboard products prepared in the examples and comparative examples were tested for water boiling resistance, stain resistance, chemical corrosion resistance and other items. The test results are as follows:

[0089] Table 1 Test results

[0090]

[0091]Table 1 shows that the wallboard products prepared by the method of the examples have all test results better than those of the comparative examples. Especially in the test of adhesion, the results of the comparative examples are all unqualified, and in the specific experiment, the position of the shedding of the comparative example 1 is concentrated between the adhesive layer and the SMC substrate, and the position of the shedding of the comparative example 2 is mainly concentrated on the Between the adhesive layer and the protective layer, the position where Comparative Example 3-5 falls off is main...

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Abstract

The invention discloses a preparation method of an integral bathroom wallboard. The preparation method comprises the following steps of carrying out first hot pressing on sheet molded plastic to form a pre-pressed part, laying a heat transfer film on the pre-pressed part, and carrying out second hot pressing to obtain the bathroom wallboard, wherein the heat transfer film sequentially comprises a base layer, a release layer, a protective layer, a pattern layer and a bonding layer; the bonding layer is used for being bonded with the pre-pressed part; the pattern layer is provided with preset patterns; the bonding layer is provided with an isocyanate group; the sheet molded plastic is provided with active hydrogen; the isocyanate group is used for chemical bond connection with active hydrogen; the raw materials of the bonding layer comprise epoxy resin and polyurethane resin; and the raw material of the protective layer comprises a copolymer formed by an epoxy monomer and an acrylate monomer. According to the preparation method of the integral bathroom wallboard, the heat transfer printing process is adopted, and all layers of the bathroom wallboard are firmly connected.

Description

technical field [0001] The invention relates to the technical field of home improvement building materials and integral bathrooms, in particular to a method for preparing an integral bathroom wall panel with a pattern and an integral bathroom wall panel prepared by the preparation method. Background technique [0002] Existing SMC color (patterned) wallboards are mainly printed with decorative materials, dipped in glue, and molded integrally with SMC to achieve personalized color requirements; or use sandblasting, spray primer, and then transfer wood grain transfer paper to Reach for undecorated colored molded wall panels. [0003] The above two processes have the following defects: 1. The decorative paper material is molded into colored SMC wallboard. After the surface protective material falls off during use, there will be problems such as mold, yellowing, and discoloration due to the exposure of the paper fiber to the humid environment, which will affect the whole. The u...

Claims

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Application Information

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IPC IPC(8): E04F13/077C09J163/00C09J175/04C09J133/04C08L67/06C08K7/14C08J5/18C08J5/04C08K3/22C08K3/26C08K13/04
CPCE04F13/0866E04F13/0871C09J163/00C08J5/18C08J5/043C08J2367/06C08K7/14C08K2003/2227C08K2003/265C08K13/04C08L75/04C08L33/04
Inventor 胡福涛张雪霞
Owner 苏州科硕住宅科技有限公司