Integral bathroom wallboard and preparation method thereof
A technology for bathroom and wall panels, applied in epoxy resin glue, adhesive type, polyurea/polyurethane adhesive, etc., can solve the problems of complex process, time-consuming and labor-intensive, low printing definition, etc. Strong and efficient effect
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Embodiment 1
[0047] Embodiment 1 Large-size color monolithic bathroom wall panel
[0048] The large-size color integrated bathroom wall panel in this embodiment includes a sheet molding compound (SMC) substrate and an adhesive layer, a pattern layer and a protective layer on the substrate. The pattern layer has a preset pattern formed by ink printing. The final thickness of the wall panels is 3-6mm.
[0049] The raw material of the sheet molding compound includes unsaturated polyester resin, which is used to provide active hydrogen. The raw materials of the adhesive layer include epoxy resin, polyurethane resin and acrylic resin. Polyurethane-based resins are used to provide isocyanate groups. The raw materials of the protective layer include copolymers formed of epoxy monomers and acrylate monomers. By introducing isocyanate groups on the adhesive layer and active hydrogen groups on the sheet molding compound, a chemical bond is formed between the adhesive layer and the sheet molding ...
Embodiment 2
[0050] The preparation method of embodiment 2 large-scale colored monolithic bathroom wall panels
[0051] This embodiment provides a method for preparing the large-size colored integral bathroom wallboard in Embodiment 1, comprising the following steps:
[0052] 1) Preparation of thermal transfer film
[0053] The thermal transfer film sequentially includes a base layer, a release layer, a protective layer, a pattern layer and an adhesive layer. The base layer is made of a polymer material with a melting point greater than or equal to 200° C., and the base layer in this embodiment is a 0.25 mm PET film. The release layer is formed by coating silicone oil on the PET film. The protective layer and the adhesive layer are formed of a protective agent and an adhesive, respectively.
[0054] 1.1) Preparation of adhesive
[0055] According to the following ratio, the toughening agent is crushed into powder and then dissolved with part of the solvent to obtain a viscous solution,...
Embodiment 5
[0087] Embodiment 5 test and analysis
[0088] According to the method specified in GB / T13095-2008, the integral bathroom wallboard products prepared in the examples and comparative examples were tested for water boiling resistance, stain resistance, chemical corrosion resistance and other items. The test results are as follows:
[0089] Table 1 Test results
[0090]
[0091]Table 1 shows that the wallboard products prepared by the method of the examples have all test results better than those of the comparative examples. Especially in the test of adhesion, the results of the comparative examples are all unqualified, and in the specific experiment, the position of the shedding of the comparative example 1 is concentrated between the adhesive layer and the SMC substrate, and the position of the shedding of the comparative example 2 is mainly concentrated on the Between the adhesive layer and the protective layer, the position where Comparative Example 3-5 falls off is main...
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