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Diamond grinding wheel applied to grinding of inner wall of cast pipe

A diamond and grinding wheel technology, used in abrasives, bonded grinding wheels, metal processing equipment, etc., can solve the problems of complex grinding process, difficult waste recycling, low grinding efficiency, etc., to improve the recycling rate of debris, easy to operate and The effect of high maintenance and grinding efficiency

Active Publication Date: 2021-06-15
江苏韦尔博新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005]In order to solve the problems of low grinding efficiency, complex grinding process, large dust and difficulty in waste recycling when grinding the inner wall of cast pipe with resin bonded corundum grinding wheel Problem, the present invention creatively uses a grinding wheel prepared by brazing artificial diamond on the surface of a steel substrate with a specific structure to grind the inner wall of the cast pipe

Method used

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  • Diamond grinding wheel applied to grinding of inner wall of cast pipe
  • Diamond grinding wheel applied to grinding of inner wall of cast pipe
  • Diamond grinding wheel applied to grinding of inner wall of cast pipe

Examples

Experimental program
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Effect test

Embodiment 1

[0043] In the present embodiment, the outer diameter of the grinding wheel substrate in the diamond grinding wheel is 590 mm, the diameter of the mounting inner hole is 305 mm, the thickness of the diamond grinding wheel (i.e. the width of the wheel surface) is 100 mm, and the radius R of the grinding arc section is 626mm, the height difference h of the grinding arc section is 2mm, and the fillet size of the connecting arc section is r10.

[0044] The diamond for brazing is SMD45 grade synthetic diamond provided by Jiangyin Juxin Diamond Tool Factory with a particle size of 25 / 35 mesh, its compressive strength is not less than 400N, and the cold impact crushing rate is not less than 85%.

[0045] The six-segment curved spacer bar is used as the curve segment to separate the diamond cloth area on the wheel surface of the grinding wheel base to form seven diamond belts. Except for the outermost two diamond belts, the width of each diamond belt in the middle is 18mm.

[0046] The...

Embodiment 2

[0049] In the present embodiment, the outer diameter of the grinding wheel substrate in the diamond grinding wheel is 280 mm, the diameter of the mounting inner hole is 75 mm, the thickness of the diamond grinding wheel (i.e. the width of the wheel surface) is 150 mm, and the radius R of the grinding arc section is 2813mm, the height difference h of the grinding arc section is 1mm, and the fillet size of the connecting arc section is r8.

[0050] The brazing diamond adopts HSD90 grade artificial diamond with a particle size of 30 / 35 mesh Yellow River Cyclone, its compressive strength is not less than 400N, and the cold impact crushing rate is not less than 85%.

[0051] The nine-segment curve spacer is used as the curve segment to separate the diamond cloth area on the wheel surface of the grinding wheel base to form ten diamond belts. Except for the outermost two diamond belts, the width of each diamond belt in the middle is 18mm.

[0052] The diamond grinding wheel provided ...

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Abstract

The invention belongs to the technical field of superhard abrasive tools, and particularly discloses a diamond grinding wheel applied to grinding of the inner wall of a cast pipe. A diamond is brazed on the wheel face of a grinding wheel base body to serve as the grinding face, the exposure is high, chip removal is easy, and the grinding efficiency is high. Compared with a resin grinding wheel in the prior art, the comprehensive grinding efficiency can be improved by 20% or above, dust and peculiar smell are basically not volatilized in the grinding process, and the working environment is greatly improved. The wheel face of the grinding wheel base body is of a designed novel structure, the grinding wheel base body is matched with the movement working condition of inner wall grinding equipment, continuous grinding is achieved, the stable and long-service-life effect is achieved, the consumable cost can be saved by more than 20% compared with a traditional resin grinding wheel, and remarkable economic efficiency is achieved. According to the diamond grinding wheel, through the structural design, the overall weight of the diamond grinding wheel is equivalent to that of a resin grinding wheel sold in the market under the same working condition, the diamond grinding wheel can be directly matched with an existing grinding machine for use, the operation difficulty and complexity of existing equipment are greatly reduced, and operation and maintenance are easy.

Description

technical field [0001] The invention belongs to the technical field of superhard abrasive tools, and in particular relates to a diamond grinding wheel used for grinding the inner wall of a cast pipe. Background technique [0002] Cast pipe generally refers to ductile iron pipe, which has the essence of iron and the performance of steel, excellent anti-corrosion performance, good ductility, good sealing effect, easy installation, and is mainly used for water supply, gas transmission, oil transportation, etc. in municipal and industrial and mining enterprises. Generally, after the cast pipe is cast, the inner wall is not smooth, and there are casting residues or residues, which need to be polished and removed until the inner wall is smooth before spraying or coating can be performed. [0003] At present, a special inner wall grinder is mostly used for grinding the inner wall, that is, a long spindle, and a grinding wheel is installed at the end to penetrate into the inner wall...

Claims

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Application Information

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IPC IPC(8): B24D5/02
CPCB24D5/02Y02P70/10
Inventor 王波李赢成林宗良郭坤丁潇杰蔡昌鹏
Owner 江苏韦尔博新材料科技有限公司
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