Multi-feature thin plate part quality prediction and process parameter optimization based on machine learning

A technology for process parameter optimization and process parameter application in the direction of instruments, simulators, computer control, etc., can solve the problems of cumbersome formula solution, low precision, cumbersome expression, etc., to improve self-adaptive ability, improve processing quality, reliable high degree of effect

Active Publication Date: 2021-07-27
XIDIAN UNIV
View PDF13 Cites 9 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The algorithm establishes a targeted mathematical model, and adopts a reasonable optimization algorithm to achieve the best comprehensive benefit while taking into account the production cost and production time. However, when constructing a multi-objective function, the method uses empirical formulas to Express each target, and then perform linear weighted combination to form a multi-objective function. However, due to the complex processing environment and many variables involved, it will be relatively cumbersome to solve the formula for each target, and the accuracy cannot be guaranteed, which will eventually make the process parameters The reliability of the optimization results cannot meet the requirements
[0005] For the existing process parameter optimization methods for NC machining, the construction of the processing special certificate objective function mostly uses the traditional empirical formula, but in the complex machining environment and multi-parameter optimization, the expression of the empirical formula is more cumbersome and the accuracy is not high Most of the methods for optimizing process parameters use the method of orthogonal experiment, but the method of orthogonal experiment often requires more groups of experiments for the situation where the parameter variation range in actual processing is large, which will not only increase the cost, but also improve the accuracy not obvious

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Multi-feature thin plate part quality prediction and process parameter optimization based on machine learning
  • Multi-feature thin plate part quality prediction and process parameter optimization based on machine learning
  • Multi-feature thin plate part quality prediction and process parameter optimization based on machine learning

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027]In the existing CNC machining, it is difficult to predict the quality of workpieces processed by CNC machine tools, and the setting of process parameters of CNC machine tools often depends on traditional experience. The flat plate slot antenna is a typical thin plate part. As a key equipment for communication, broadcasting, radar, guidance, early warning, anti-radar and missile antenna, it has high radiation efficiency, high power, light structure, small thickness, light weight, etc. Excellent electrical performance, especially suitable for airborne equipment that requires light weight and small size. The processing accuracy of the flat-panel slot antenna is extremely high, and the processing process is complicated. If only relying on traditional experience to guide the processing process, the processing accuracy will not be high. , the unstable abnormal phenomenon in the processing process seriously affects the processing quality and causes waste of materials; the presen...

Embodiment 2

[0038] The multi-quality target prediction and process parameter optimization recommendation method for NC machining of multi-processing feature thin plate parts is the same as in Example 1, the collection and processing process and processing quality data set described in step (1), which collects and organizes processing technology and processing The process of quality datasets consists of the following steps:

[0039] (1.1) Collection data set: The tool parameter information of the CNC machine tool is an end mill, with a diameter of 1 and a clamping length of 17; the processing features are: rectangle, crack and round hole; the process parameters are: speed, depth of cut and feed, CNC The machine tool performs milling in the order of rectangles, cracks and round holes, collects the process parameter data of the flat cracked antenna through the MDC module of the CNC machine tool, and collects the processing characteristics of the flat cracked antenna through the three-coordina...

Embodiment 3

[0043] The multi-quality target prediction and process parameter optimization recommendation method for multi-processing characteristic thin-plate parts NC machining is the same as that of embodiment 1-2, and the data preprocessing is performed by replacing the abnormal value with the average value described in step (2), and the data preprocessing process includes The following steps:

[0044](2.1) Statistical calculation of the data set: statistical calculation of the processing technology data of the rectangle, crack and round hole of the flat plate cracked antenna, including the lower quartile, median, upper quartile, and quartile spacing.

[0045] (2.2) Judgment of abnormal value of the data set: According to the following formula, the abnormal value judgment is performed on the processing feature rectangle, crack and round hole data of the processed part:

[0046] value>QU+1.5IQR or value

[0047] Among them, value represents the abnormal value in each process...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a multi-quality target prediction and process parameter optimization recommendation method for numerical control machining of a multi-machining-feature thin plate part, which solves the problems of multi-quality target prediction and process parameter optimization of part machining features, and comprises the following implementation steps of collecting and sorting a data set, preprocessing the sorted data, sorting the feature importance of the data, dividing the correlation analysis data set into a training set and a test set, constructing a multi-target prediction model by using a machine learning algorithm, and constructing a technological parameter optimization model by using a genetic algorithm, and completing technological parameter optimization of the machining part. The machine learning method is used for carrying out multi-quality target prediction on the machining features, the improved genetic algorithm is used for optimizing the technological parameters, and the optimal technological parameters are obtained. The whole scheme is rigorous, complete, high in prediction precision and good in parameter optimization effect, is used for adaptive recommendation of process parameters and tool parameters, and effectively improves the machining quality.

Description

Technical field: [0001] The invention belongs to the technical field of automatic control of numerical control machining, and relates to quality prediction and parameter optimization of processed parts, in particular to quality prediction and parameter optimization of flat-panel crack antennas, and in particular to multi-quality target prediction and technology for multi-processing characteristic thin-plate parts numerical control machining The parameter optimization recommendation method is applied to the adaptive control analysis of the process parameters of parts and tool parameters in the process of CNC machining. Background technique: [0002] CNC milling is an important basic technology in intelligent manufacturing. It is widely used in automobile manufacturing, ship engineering, aircraft manufacturing and other industries. Traditional process parameter selection often relies on manual experience. Although CNC machine tools have realized the automation of the milling pr...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/408
CPCG05B19/4086G05B2219/35356Y02P90/30
Inventor 王佩常建涛孔宪光卜凡辉高晓旭刘德坤张安集
Owner XIDIAN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products