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Ultrasonic magneto-rheological chemical composite polishing device and method

A composite polishing and magnetorheological technology, which is used in grinding/polishing safety devices, grinding/polishing equipment, machine tools with surface polishing, etc. Safety hazards and other issues, to achieve the effect of increasing mechanical removal performance, improving uniformity and efficiency, and improving polishing effect

Inactive Publication Date: 2021-09-03
GUANGDONG POLYTECHNIC NORMAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Chinese patent 201911337686.2 proposes an electro-Fenton cluster magneto-rheological compound grinding and polishing device and method. This method uses the action of an electric field to generate an electro-Fenton reaction, combined with magneto-rheological polishing for processing, but there are potential safety hazards. Higher requirements on the environment and operating specifications
Chinese patent 202011530282.8 proposes a cluster magneto-rheological ultrasonic composite polishing processing device and method. The workpiece is pasted and connected to the ultrasonic component to generate high-frequency vibration, and the high temperature rise during long-term processing may easily cause the workpiece to fall off and be damaged.

Method used

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  • Ultrasonic magneto-rheological chemical composite polishing device and method
  • Ultrasonic magneto-rheological chemical composite polishing device and method

Examples

Experimental program
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Effect test

Embodiment 1

[0039] like Figure 1-2 As shown, an ultrasonic magneto-rheological compound polishing device includes a frame 3 and a cup-shaped polishing disc 9 arranged on the frame 3, a magnetorheological tool head 6 and an ultrasonic vibration mechanism, and the cup-shaped polishing disc 9 It is used to hold the working fluid, and the workpiece 8 to be polished is placed in the cup-shaped polishing disc 9, and the cup-shaped polishing disc 9 can move back and forth horizontally relative to the frame 3. The magnetorheological tool head 6 is located directly above the cup-shaped polishing disc 9 and has magnetism, and the ultrasonic vibration mechanism includes an ultrasonic generator 15, an ultrasonic transducer 4 electrically connected to the ultrasonic generator 15, and an output of the ultrasonic transducer 4 The ultrasonic horn 5 on the end, the ultrasonic horn 5 is arranged up and down, the ultrasonic transducer 4 is arranged on the upper end of the ultrasonic horn 5, and the magneto...

Embodiment 2

[0049] This embodiment is a method for polishing a single crystal SiC substrate by using the polishing device in Embodiment 1.

[0050] The method comprises the steps of:

[0051] Step 1: Configure the working solution.

[0052] Specifically, the working fluid uses deionized water as the basic carrier liquid, and 100nm-1000nm diamond 702, 5 μm-10 μm carbonyl iron powder 701, glycerin, and hydrogen peroxide solution are added to the deionized water, and the pH value is adjusted after fully stirring for 2. Wherein, the diamond 702 is abrasive particles, glycerin is used as a stabilizer, and hydrogen peroxide solution is used as an oxidizing agent.

[0053] Step 2: Fix the workpiece 8 in the cup-shaped polishing disc 9 , control the Z-axis slide assembly 2 , and adjust the machining gap between the magneto-rheological tool head 6 and the workpiece 8 . The fixing method of the workpiece 8 in the cup-shaped polishing disc 9 can be pasted, or other methods in the prior art can be...

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Abstract

The invention provides an ultrasonic magneto-rheological chemical composite polishing device. The ultrasonic magneto-rheological chemical composite polishing device comprises a rack, a cup-shaped polishing disc, a magneto-rheological tool head and an ultrasonic vibration mechanism, wherein the cup-shaped polishing disc is arranged on the rack and used for containing a working solution and placing a workpiece to be machined, and the cup-shaped polishing disc can move back and forth in the horizontal plane relative to the rack; the magneto-rheological tool head has magnetism and is used for being inserted into the working solution and acting with the working solution to enable the working solution to form a magneto-rheological grinding head; and the ultrasonic vibration mechanism comprises an ultrasonic generator, an ultrasonic transducer electrically connected with the ultrasonic generator and ultrasonic amplitude transformers arranged at the output end of the ultrasonic transducer, the ultrasonic amplitude transformers are arranged up and down, the magneto-rheological tool head is arranged at the lower ends of the ultrasonic amplitude transformers, the upper ends of the ultrasonic amplitude transformers are connected with the output end of the ultrasonic transducer, and the ultrasonic transducer is arranged on the rack in an up-down moving mode. According to the polishing device, ultrasonic high-frequency vibration, the acoustic-chemical effect and the magneto-rheological effect are combined, and therefore the polishing effect can be effectively improved.

Description

technical field [0001] The invention belongs to the field of magnetorheological processing, in particular to an ultrasonic magnetorheological composite polishing device and method. Background technique [0002] With the development of electronic information society, semiconductor materials are widely used as high-performance microelectronic components, such as single crystal silicon, aluminum oxide, strontium titanate and single crystal silicon carbide and other electronic ceramic materials are in increasing demand. Semiconductor wafers require ultra-smooth surfaces without surface defects, so the manufacture of semiconductor materials increasingly relies on grinding and polishing technology to meet their production requirements. Magneto-rheological polishing technology has the characteristics of good polishing effect, no surface damage, and suitable for complex surface processing. It is widely used in the final processing of the surface of large optical components. However,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B1/04B24B31/112B24B55/02B24B41/06
CPCB24B1/04B24B31/112B24B55/02B24B41/06
Inventor 梁华卓何俊峰付有志徐兰英杨勇阎秋生
Owner GUANGDONG POLYTECHNIC NORMAL UNIV
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