Double-layer conductor separable double-layer insulator wire and processing method thereof

A processing method and insulator technology, applied in the field of electric wires, can solve problems such as unsatisfactory environmental protection performance and energy-saving effect, reduction in strength and hardness of aluminum wires, and influence on the overall performance of wires, so as to improve convenience, improve conductivity, and appearance rounded effect

Active Publication Date: 2021-11-05
云南百冠电线电缆有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the steel core annealed aluminum wire conductor improves the conductivity of the aluminum wire, the strength and hardness of the aluminum wire decrease, resulting in difficulty in construction and deployment, and at the same time, the safety performance is reduced
After the strength and hardness of the aluminum wire are reduced, the surface of the wire is easily scratched during construction, resulting in noise in line operation, enhanced electromagnetic interference, and reduced anti-corona ability, making its environmental protection performance and energy-saving effect unsatisfactory.
At the same time, during the display, there will be floating lines (lifting lanterns) and jumping strands due to the extension of the single line, which will affect the overall performance of the conductor.

Method used

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  • Double-layer conductor separable double-layer insulator wire and processing method thereof

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Effect test

Embodiment 1

[0026] Such as figure 1 As shown, a double-layer conductor with separable double-layer insulator electric wire and its processing method include an electric wire 1, a main conductor 2, an outer conductor 3, an inner insulating sheath 4 and an outer insulating sheath 5, and said main conductor 2 is wrapped with an outer sheath layer wire 3, the outer layer wire 3 is covered with an inner insulating sheath 4, and the outer periphery of the inner insulating sheath 4 is sheathed with an outer insulating sheath 5.

[0027] Wherein, described specifically include following processing methods:

[0028] Step 1: Take aluminum, silicon, copper and boron for smelting, and then perform casting treatment. After casting and molding, roll the rod, and then finish the rod to obtain an alloy conductive rod. The diameter of the alloy conductive rod is ¢8mm, and the tensile strength is controlled At 85MPa, the resistivity of the conductor is less than 0.02Ω·mm2 / m at 20°C, and the elongation is ...

Embodiment 2

[0043] Such as figure 1 As shown, a double-layer conductor with separable double-layer insulator electric wire and its processing method include an electric wire 1, a main conductor 2, an outer conductor 3, an inner insulating sheath 4 and an outer insulating sheath 5, and said main conductor 2 is wrapped with an outer sheath layer wire 3, the outer layer wire 3 is covered with an inner insulating sheath 4, and the outer periphery of the inner insulating sheath 4 is sheathed with an outer insulating sheath 5.

[0044] Wherein, described specifically include following processing methods:

[0045] Step 1: Take aluminum, silicon, copper and boron for smelting, followed by casting treatment, after casting and molding, roll the rod, and then finish the rod to obtain the alloy conductive rod, and the diameter of the alloy conductive rod is ¢16.5mm, the tensile strength Controlled at 145MPa, the resistivity of the conductor is less than 0.02Ω·mm2 / m at 20°C, and the elongation is gre...

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Abstract

The invention discloses a double-layer conductor separable double-layer insulator wire and a processing method. The double-layer conductor separable double-layer insulator wire comprises a wire, a main conductor, an outer-layer conductor, an inner insulation sleeve and an outer insulation sleeve, wherein the conductor is composed of an inner layer and an outer layer, the outer-layer conductor is wrapped on the periphery of the inner-layer conductor, the inner insulation sleeve is sleeved on the outer-layer conductor, the periphery of the inner insulation sleeve is sleeved with a middle insulation sleeve, and the periphery of the middle insulation sleeve is sleeved with an outer insulation sleeve. According to the insulator wire, conductivity of the hard copper wire can be improved, introduction of harmful impurities is strictly controlled in the process, boronizing, refining and titanizing treatment is carried out in production, then treatment processes such as crystallization, rolling, drawing and recovery are carried out, the hard copper wire with the conductivity larger than or equal to 63% IACS can be manufactured, the strength is larger than or equal to 160 Mpa, and technical requirements of the hard copper wire for an overhead conductor can be met; through the processing method of the double-layer conductor and the separated double-layer insulator, the electric wire has high current-carrying capacity, low resistance and high safety, and a traditional construction process can be adopted; when the insulator wire is used in line operation, line loss can be reduced, and construction cost is saved.

Description

technical field [0001] The invention belongs to the technical field of wires, and in particular relates to a wire with a double-layer conductor and a separable double-layer insulator and a processing method. Background technique [0002] "Energy saving and emission reduction" is also a policy guideline for the long-term development of national industries. At the same time, the State Grid Corporation also proposed to build a new type of smart grid that is "resource-saving, environment-friendly, new technology, new material, and new process". At present, the commonly used transmission wires for overhead transmission lines are ordinary steel-cored aluminum stranded wires, and the copper wires used for ordinary steel-cored aluminum stranded wires are hard copper wires with a conductivity of 61% IACS, and the general resistivity is 0.02790~0.028264Ω·mm2 / m, while the overhead conductors mainly rely on copper wires to transmit current. If the conductivity of the copper wires can ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B7/02H01B7/18H01B7/282H01B7/42H01B13/00H01B13/008
CPCH01B7/0216H01B7/18H01B7/421H01B7/282H01B13/00H01B13/008Y02A30/14
Inventor 张毅良林飞
Owner 云南百冠电线电缆有限公司
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