Integrated manufacturing method for high-temperature-resistant thin-walled special-shaped components by laying laminated metal foil strips
A special-shaped component and high temperature resistance technology, which is applied in the field of integrated manufacturing of thin-walled special-shaped components, can solve the problems of difficult control of phase composition and content, incomplete diffusion reaction of transition state compounds, and difficulty in obtaining thin-walled special-shaped components with reinforced structure, etc. Improve the effect of comprehensive mechanical properties
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specific Embodiment approach 1
[0041] Embodiment 1: Combining Figure 1 to Figure 8 Explain that the present invention proposes an integrated manufacturing method for thin-walled special-shaped components using laminated metal foil tapes for laying blanks, and the method is carried out according to the following steps:
[0042] Step 1: Design a prefabricated blank and prepare a supporting core mold. Perform feature analysis on thin-walled special-shaped components, and simplify the small features of complex components through theoretical calculation or simulation methods, so as to determine the required shape and size of the thin-walled prefabricated blank, and prepare the support core mold with the inner wall of the prefabricated blank as the characteristic surface;
[0043] Step 2: Determine the layer number ratio, structural form, thickness of each layer and the type of added plastic phase of the laminated foil tape;
[0044] First, determine the overall intermetallic compound A according to the mechani...
specific Embodiment approach 2
[0058] Embodiment 2: According to the intermetallic compound A in step 2 x B y The atomic number ratio of A atoms and B atoms in the middle, calculate the total thickness ratio of A and B foil strips and determine the thickness of single-layer foil strips. The final product is an intermetallic compound NiAl alloy as an example. If Ni, Al Foil strips are completely reacted to synthesize NiAl alloy without other transition metal compounds, and the required thickness ratio of Ni and Al foil strips is 2:3. Laminated foil strips can be stacked in the form of Ni-Al-Ni, using 0.15mm thick Al foil strips and 0.05mm thick Ni foils. In addition, in order to improve the plasticity and toughness of the local position of NiAl alloy components, the plastic second phase (such as Cr, Fe, etc.) is added in the form of foil strips. At this time, the laminated foil strips are Cr-Ni-Al-Ni or Ni-Cr. -Al-Ni and other forms are stacked, and the structure of different laminated foil strips can chan...
specific Embodiment approach 3
[0060] Specific implementation three: combination figure 2 (a) Explain that in step 4, the element foil strips of each layer pass through the rolling action of the hot roller, so that the gap between the foil strips becomes smaller, and the foil strips are bonded to each other. In order to make the thickness of each layer of laminated foil on the preform the same, so the Cr-Ni-Al-Ni form and the Ni-Al-Ni form laminated foil strips pass through the hot roll to form the Cr-Ni-Al-Ni form and the Ni- The total thickness of the Al-Ni form laminated foil tape should be controlled to be 0.1 mm, that is, the thickness of each layer of the laminated foil tape of the two different forms is 0.1 mm. At the same time, in the process of hot rolling, the reinforcement TiB was sprayed by a spray device. 2 Particles are added on laminated foil tapes such as figure 2 (b) shown;
[0061]The beneficial effect of this embodiment is: before the laminated foil strip is wound around the supporti...
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