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Integrated manufacturing method for high-temperature-resistant thin-walled special-shaped components by laying laminated metal foil strips

A special-shaped component and high temperature resistance technology, which is applied in the field of integrated manufacturing of thin-walled special-shaped components, can solve the problems of difficult control of phase composition and content, incomplete diffusion reaction of transition state compounds, and difficulty in obtaining thin-walled special-shaped components with reinforced structure, etc. Improve the effect of comprehensive mechanical properties

Active Publication Date: 2022-05-27
DALIAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the limitation of the laying path when the single-layer foil is laid and made, the foil is partially stacked or gapped, resulting in incomplete diffusion reaction and the transition state compound. The phase composition and content of the microstructure of TiAl and NiAl intermetallic compounds It is difficult to control, and it is difficult to obtain thin-walled special-shaped components with reinforced structures at different positions when laying single-layer foils, and the problem of air leakage due to the gap between adjacent foils when the preform is inflated. An integrated manufacturing method for high-temperature-resistant thin-walled special-shaped components using laminated metal foil strips to lay blanks

Method used

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  • Integrated manufacturing method for high-temperature-resistant thin-walled special-shaped components by laying laminated metal foil strips
  • Integrated manufacturing method for high-temperature-resistant thin-walled special-shaped components by laying laminated metal foil strips
  • Integrated manufacturing method for high-temperature-resistant thin-walled special-shaped components by laying laminated metal foil strips

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specific Embodiment approach 1

[0041] Embodiment 1: Combining Figure 1 to Figure 8 Explain that the present invention proposes an integrated manufacturing method for thin-walled special-shaped components using laminated metal foil tapes for laying blanks, and the method is carried out according to the following steps:

[0042] Step 1: Design a prefabricated blank and prepare a supporting core mold. Perform feature analysis on thin-walled special-shaped components, and simplify the small features of complex components through theoretical calculation or simulation methods, so as to determine the required shape and size of the thin-walled prefabricated blank, and prepare the support core mold with the inner wall of the prefabricated blank as the characteristic surface;

[0043] Step 2: Determine the layer number ratio, structural form, thickness of each layer and the type of added plastic phase of the laminated foil tape;

[0044] First, determine the overall intermetallic compound A according to the mechani...

specific Embodiment approach 2

[0058] Embodiment 2: According to the intermetallic compound A in step 2 x B y The atomic number ratio of A atoms and B atoms in the middle, calculate the total thickness ratio of A and B foil strips and determine the thickness of single-layer foil strips. The final product is an intermetallic compound NiAl alloy as an example. If Ni, Al Foil strips are completely reacted to synthesize NiAl alloy without other transition metal compounds, and the required thickness ratio of Ni and Al foil strips is 2:3. Laminated foil strips can be stacked in the form of Ni-Al-Ni, using 0.15mm thick Al foil strips and 0.05mm thick Ni foils. In addition, in order to improve the plasticity and toughness of the local position of NiAl alloy components, the plastic second phase (such as Cr, Fe, etc.) is added in the form of foil strips. At this time, the laminated foil strips are Cr-Ni-Al-Ni or Ni-Cr. -Al-Ni and other forms are stacked, and the structure of different laminated foil strips can chan...

specific Embodiment approach 3

[0060] Specific implementation three: combination figure 2 (a) Explain that in step 4, the element foil strips of each layer pass through the rolling action of the hot roller, so that the gap between the foil strips becomes smaller, and the foil strips are bonded to each other. In order to make the thickness of each layer of laminated foil on the preform the same, so the Cr-Ni-Al-Ni form and the Ni-Al-Ni form laminated foil strips pass through the hot roll to form the Cr-Ni-Al-Ni form and the Ni- The total thickness of the Al-Ni form laminated foil tape should be controlled to be 0.1 mm, that is, the thickness of each layer of the laminated foil tape of the two different forms is 0.1 mm. At the same time, in the process of hot rolling, the reinforcement TiB was sprayed by a spray device. 2 Particles are added on laminated foil tapes such as figure 2 (b) shown;

[0061]The beneficial effect of this embodiment is: before the laminated foil strip is wound around the supporti...

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Abstract

An integrated manufacturing method for high-temperature-resistant thin-walled special-shaped components by laying laminated metal foil strips, adding plastic phases in the form of foil strips, stacking and rolling lamination with two matrix element foil strips, and simultaneously Granular reinforcing phase can be added between the foil strips during rolling. Both methods can make the thin-walled special-shaped member obtain a reinforced structure at any position in the axial direction, and avoid the change of the thin-walled special-shaped member due to the geometric shape and external dimension of the cross-section. The defects that cause stress concentration and cracks can also be strengthened at different radial thicknesses of thin-walled special-shaped members to obtain a laminate-like structure. In the present invention, the pre-sintering process and internal pressure forming of the component are completed by using the granular medium such as sand to transmit pressure, and the component is completed under the joint action of pressure and temperature to complete the low-temperature reaction synthesis, which is beneficial to the efficient progress of the subsequent high-temperature reaction synthesis, and at the same time solves the problem of The problem of air leakage due to the gap between adjacent foil strips when the preform is inflated by hot air.

Description

technical field [0001] The invention belongs to the technical field of manufacturing of high temperature resistant thin-walled special-shaped components, and in particular relates to an integrated manufacturing method of thin-walled special-shaped components by laying laminated metal foil tapes to make blanks. Background technique [0002] The new generation of aerospace vehicles is developing rapidly in the direction of high Mach number, high load, ultra-long flight time and ultra-long range, and the demand for lightweight, high temperature and thin-walled components is increasing. The aerodynamic heat generated by the ultra-high cruising speed of the hypersonic vehicle will cause the scramjet intake and other components to generate extremely high temperatures. The service temperature of the intake port is as high as 900~1000°C, which has exceeded the limit temperature of commonly used titanium alloys. However, the commonly used nickel-based superalloys will cause serious o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D33/00B23P15/00
CPCB21D33/00B23P15/00
Inventor 何祝斌徐怡孙昊男苑世剑
Owner DALIAN UNIV OF TECH
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