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Prefabricated overhead soft heat preservation pipe system, manufacturing method and transportation and installation method

A production method and installation method technology, applied in the direction of thermal insulation, pipeline protection through thermal insulation, pipeline protection, etc., can solve the problems of wasted site, long construction time, increased management cost, etc., to reduce comprehensive energy consumption and improve energy utilization rate , the effect of fast construction

Pending Publication Date: 2021-12-31
JIANGSU LONGYING PIPELINE NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. Most of the overhead pipes are located outdoors, and the insulation construction is seriously affected by the weather
[0004] 2. Insulation materials occupy a large area, are susceptible to moisture, moths, are not easy to store, increase management costs, have a lot of insulation waste, and waste the site seriously
If the excess insulation materials are transported to other sites or back to the company's warehouse, it will take time and effort and increase the cost
[0005] 3. The on-site construction time is long, and the construction quality is difficult to guarantee
[0006] 4. On-site NDT workload is heavy
[0007] 5. Soft thermal insulation materials are usually pressed and seamed to wrap the working pipeline. If it runs for a long time, it is easy to produce gaps and affect the thermal insulation effect
The outer sheath is generally connected by rivets, and there will be gaps. In rainy and snowy weather, the gaps are prone to water seepage, resulting in failure of internal insulation and shortening the life of prefabricated overhead pipes.

Method used

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  • Prefabricated overhead soft heat preservation pipe system, manufacturing method and transportation and installation method
  • Prefabricated overhead soft heat preservation pipe system, manufacturing method and transportation and installation method
  • Prefabricated overhead soft heat preservation pipe system, manufacturing method and transportation and installation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] Take the working tube with a steam temperature of 400°C and a specification of DN600 as an example to illustrate. Such as Figures 1 to 4 , a prefabricated overhead soft thermal insulation pipe system, including a working pipe 1, a composite thermal insulation layer 2, an outer sheath 3 and a vertical heat insulation pipe support 4. There are multiple working tubes 1 and they are connected by coaxial welding. The vertical heat-insulating tube support 4 is installed on the corresponding working tube 1. The composite thermal insulation layer 2 wraps the corresponding parts of the working tube 1 and the vertical heat-insulating tube support 4. , the outer sheath 3 wraps the corresponding parts of the composite thermal insulation layer 2 and the vertical heat insulation pipe holder 4.

[0048] Composite thermal insulation layer 2 comprises thermal insulation layer 21 and reflective layer 22, and thermal insulation layer 21 and reflective layer 22 are alternately provided w...

Embodiment 2

[0068] Taking a working tube with a steam temperature of 300°C and a specification of DN600 as an example, the difference between this embodiment and the first embodiment is that the thickness of the aluminum foil in the reflective layer is 0.015mm, and the specification of the glass fiber cloth is 200g / m 2 , The temperature-resistant glue can withstand the high temperature of 300 ℃. The insulation layer 21 adopts the combination of aluminum silicate needle-punched blanket and glass wool.

Embodiment 3

[0070] The transmission speed of the headstock for pipe cutting and beveling is related to the nominal diameter of the working pipe, and the specific values ​​are as follows:

[0071] Numbering Pipe Nominal Diameter (DNmm) Cutting head transmission speed / min 1 200 35 2 250 30 3 300 20 4 350 15 5 400 14 6 450 12 7 500 11 8 550 9 9 600 9 10 700 8 11 800 7

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PUM

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Abstract

The invention discloses a prefabricated overhead soft heat preservation pipe system, a manufacturing method and a transportation and installation method. The prefabricated overhead soft heat preservation pipe system comprises a plurality of working pipes, composite heat preservation and insulation layers, outer protection layers and vertical heat insulation pipe supports. The working pipes are coaxially connected in a welded mode, the vertical heat insulation pipe supports are installed on the corresponding working pipes, the composite heat preservation and insulation layers wrap the corresponding portions of the working pipes and the corresponding portions of the vertical heat insulation pipe supports, and the outer protection layers wrap the corresponding portions of the composite heat preservation and insulation layers and the corresponding portions of the vertical heat insulation pipe supports. Compared with traditional on-site manufacturing, factory prefabrication does not generate waste materials, pipelines can be completely utilized, no stub bars exist, heat preservation materials are not wasted, the heat preservation materials are basically free of loss, the on-site installation and construction speed is high, the construction period is short, the workload of on-site nondestructive testing is reduced, comprehensive energy consumption is reduced, the energy utilization rate is improved, transportation and installation are convenient, and soft heat preservation pipes are not prone to damage.

Description

technical field [0001] The invention belongs to the technical field of steam pipeline construction, and in particular relates to a prefabricated overhead soft thermal insulation pipe system, a manufacturing method, and a transportation and installation method. Background technique [0002] In the process of heat pipe network engineering design, the traditional overhead pipes of the heat network use the construction site for insulation. This construction method has the following problems: [0003] 1. Most of the overhead pipes are located outdoors, and the insulation construction is seriously affected by the weather. [0004] 2. Insulation materials occupy a large area, are susceptible to moisture, moths, are not easy to store, increase management costs, have a lot of insulation waste, and waste the site seriously. If the excess insulation materials are transported to other sites or back to the company's warehouse, it will take time and effort and increase costs. [0005] 3...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L59/02F16L59/05F16L59/08
CPCF16L59/028F16L59/04F16L59/08
Inventor 王国兴丁巧芬佴耀张朝勇温成
Owner JIANGSU LONGYING PIPELINE NEW MATERIAL
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