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Preparation method and cast rolling method of reticular carbon fiber aluminum-based composite material

A technology of aluminum matrix composite material and carbon fiber, which is applied in the direction of using liquid cleaning methods, chemical instruments and methods, cleaning methods and utensils, etc., which can solve the problem of low degree of automation in the production of carbon fiber reinforced aluminum matrix composite materials and poor carbon fiber wettability , Low production efficiency and other issues, to achieve the effect of reducing energy consumption, high degree of mechanization, and increasing production capacity

Active Publication Date: 2022-01-07
SHANDONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Under conventional casting composite conditions, the wettability of aluminum melt to carbon fibers is extremely poor, and the infiltration process between the two can only be carried out by applying driving force in a closed space, which makes the production of this type of composite material subject to Due to the limitation of preparation conditions such as equipment scale and mold size, it is impossible to put it into real life in large quantities and widely.
[0003] In addition, the production automation of carbon fiber reinforced aluminum matrix composites is not high, the production capacity is small, and the production efficiency is not high. The production equipment of carbon fiber reinforced aluminum matrix composites also needs to be improved urgently

Method used

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  • Preparation method and cast rolling method of reticular carbon fiber aluminum-based composite material
  • Preparation method and cast rolling method of reticular carbon fiber aluminum-based composite material
  • Preparation method and cast rolling method of reticular carbon fiber aluminum-based composite material

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preparation example Construction

[0092] Refer to the attachment figure 1 The present invention relates to a method for preparing a mesh carbon fiber aluminum matrix composite, comprising the steps of:

[0093] Step 1, prepare mesh carbon fibers and aluminum substrates:

[0094] 1) Prepare polypropylene oxide carbon fibers to interleave with a cross-tilt method, so that the carrier is sequentially arranged in a vertical direction, so that the thickness of the mesh carbon fibers 31 is 0.4mm, and the inside, the latitude The direction of 5 bundles of fibers per 10mm per 10mm, each fiber contains 3000 fibers, see Figure 2-4 The cross-shaped carbon fiber of the present invention enhances the strength of the respective directional force, suitable for the reinforcement of sheet shape, tank-like shape material.

[0095] Among them, the carbon fiber physical properties are:

[0096] Fiber diameter: 7-8 μm;

[0097] Carbon content: 93-95%;

[0098] Line density: 198 ± 3 mg / m;

[0099] Volume density: 1.76-1.79g / cm 3 ; ...

Embodiment 1

[0140] Step 1, prepare mesh carbon fibers and aluminum substrates:

[0141] 1) preparing a polyacrylonitrile-based carbon fiber, a cross plain carbon fiber bundle method for interleaving, the warp beam and the beam weft fibers are arranged in the vertical direction are sequentially overlapped, so that the thickness of the carbon fiber web 31 is 0.4mm, the internal warp and weft the direction of each fiber bundle 5 10mm contain, per fiber bundle comprising 3000 fibers;

[0142] Wherein, the physical properties of the carbon fibers:

[0143] Fiber diameter: 7-8 μm;

[0144] Carbon content: 93-95%;

[0145] Line density: 198 ± 3 mg / m;

[0146] Bulk density: 1.76-1.79g / cm 3 ;

[0147] Tensile strength: 3.53 GPa;

[0148] Tensile modulus: 220GPa;

[0149] Fracture strain: 1.5%.

[0150] 2) Preparation of aluminum alloy 5083, wherein the chemical composition of the aluminum alloy is: Si: 0.38, Fe: 0.29, Cu: 0.33, Mn: 0.51, Mg: 4.42, Cr: 0.008, Zn: 0.01, Ti: 0.02, Al :margin.

[0151...

Embodiment 2

[0165] Step 1, prepare mesh carbon fibers and aluminum substrates:

[0166] 1) preparing a polyacrylonitrile-based carbon fiber, a cross plain carbon fiber bundle method for interleaving, the warp beam and the beam weft fibers are arranged in the vertical direction are sequentially overlapped, so that the thickness of the carbon fiber web 31 is 0.4mm, the internal warp and weft the direction of each fiber bundle 5 10mm contain, per fiber bundle comprising 3000 fibers;

[0167] Wherein, the physical properties of the carbon fibers:

[0168] Fiber diameter: 7-8 μm;

[0169] Carbon content: 93-95%;

[0170] Line density: 198 ± 3 mg / m;

[0171] Bulk density: 1.76-1.79g / cm 3 ;

[0172] Tensile strength: 3.53 GPa;

[0173] Tensile modulus: 220GPa;

[0174] Fracture strain: 1.5%.

[0175] 2) Preparation of aluminum alloy 5083, wherein the chemical composition of the aluminum alloy is: Si: 0.38, Fe: 0.29, Cu: 0.33, Mn: 0.51, Mg: 4.42, Cr: 0.008, Zn: 0.01, Ti: 0.02, Al :margin.

[0176...

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Abstract

The invention discloses a preparation method of a reticular carbon fiber aluminum-based composite material. The preparation method comprises the following steps of preparing reticular carbon fibers and an aluminum base material, and staggering carbon fiber bundles by a cross plain weaving method to form the reticular carbon fibers; degumming the reticular carbon fibers, carrying out chemical nickel plating on the reticular carbon fibers by using an ultrasonic cleaning machine, specifically, deoiling, coarsening, sensitizing, activating and depositing; and carrying out near-solid-state cast-rolling compounding by adopting cast-rolling equipment. According to the preparation method, the carbon fiber pretreatment process comprising the three steps of surface activation, chemical nickel plating and constant-temperature heating is designed according to the specific distribution mode of the cross plain net-shaped carbon fibers, and excellent preconditions are provided for preparation of the net-shaped carbon fiber reinforced aluminum-based composite material; in the near-solid-state casting-rolling compounding process, the near-solid-state covering layer in the solidification stage can fully infiltrate the carbon fiber under the condition of ensuring the complete structure and stable distribution of the carbon fiber by virtue of proper self flowability and reasonable external pressure; and the prepared cross plain reticular carbon fiber reinforced aluminum-based composite board can realize multi-angle reinforcement in a two-dimensional space.

Description

Technical field [0001] The present invention relates to the field of aluminum alloy composites, and more particularly to a method of preparing a mesh carbon fiber aluminum matrix composite material and a cast rolling method. Background technique [0002] Carbon fiber reinforced aluminum matrix composites have the advantages of light mass, high strength, good plasticity, exhibited broad application prospects in the fields of transportation, defense military. Under conventional casting composite conditions, the aluminum melt has a very poor wetting ability of the carbon fibers, and the infiltration process between the two is often only performed by applying a driving force in the sealed space, which makes the production of the composite materials Device size and preparation conditions for mold size, etc., cannot be large, extensive into real life. [0003] In addition, the production equipment of carbon fiber reinforced aluminum matrix composites is not high, small capacity, low pr...

Claims

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Application Information

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IPC IPC(8): C22C49/06C22C49/14C22C47/06C22C47/04C23C18/36C23C18/18C22C47/12C22C47/02B08B3/12C23G3/00B21B3/00B21B1/26C22C101/10C22C121/02
CPCC22C49/06C22C49/14C22C47/066C22C47/04C23C18/36C23C18/1893C22C47/12C22C47/02B08B3/12C23G3/00B21B3/00B21B1/26B21B2003/001
Inventor 陈良李志刚唐建伟赵国群钱钊张存生
Owner SHANDONG UNIV
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