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Polyarylene ether ketone resin, manufacturing method therefor, and molded body

A technology of polyaryletherketone and its manufacturing method, which is applied in the fields of polyaryletherketone resin and its manufacture, and moldings, and can solve the problems of high manufacturing process cost, high resin price, and high raw material cost

Active Publication Date: 2022-02-15
DIC CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, in the aromatic nucleophilic substitution type solution polycondensation reaction used in the manufacture of these PAEK resins, expensive 4,4'-difluorobenzophenone is used as a monomer, so the cost of raw materials is high, and the reaction temperature is 300°C or higher. Furthermore, the cost of the manufacturing process is also high, and the price of the resin tends to increase.

Method used

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  • Polyarylene ether ketone resin, manufacturing method therefor, and molded body
  • Polyarylene ether ketone resin, manufacturing method therefor, and molded body
  • Polyarylene ether ketone resin, manufacturing method therefor, and molded body

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0117] 12.38 g of methanesulfonic acid and 2.97 g of phosphorus pentoxide were added to a four-necked separable flask equipped with a nitrogen inlet tube, a thermometer, a reflux cooler, and a stirring device, and the temperature was raised to 100° C., followed by stirring for 4 hours. Then, after cooling to 80°C, 1.02 g of 4,4'-oxidized bisbenzoic acid, 0.09 g of 3-phenoxybenzoic acid, and 1.03 g of 1,4-diphenoxybenzene were added and reacted for 24 hours. Then, after cooling to room temperature, the reaction solution was poured into vigorously stirred methanol to precipitate a polymer. And, the precipitated polymer was filtered.

[0118] The precipitated polymer was further washed twice with methanol. Next, it was washed twice with ion-exchanged water. Then, solid-liquid separation was performed, and the filtered washed cake was dried under vacuum at 180° C. for 10 hours to obtain a polymer.

Embodiment 2

[0120] 12.38 g of methanesulfonic acid and 2.97 g of phosphorus pentoxide were added to a four-necked separable flask equipped with a nitrogen inlet tube, a thermometer, a reflux cooler, and a stirring device, and the temperature was raised to 100° C., followed by stirring for 4 hours. Then, after cooling to 80°C, 1.00 g of 4,4'-oxidized bisbenzoic acid, 0.19 g of 3-phenoxybenzoic acid, and 0.68 g of 1,4-diphenoxybenzene were added and reacted for 24 hours. Then, after cooling to room temperature, the reaction solution was poured into vigorously stirred methanol to precipitate a polymer. And, the precipitated polymer was filtered.

[0121] The precipitated polymer was further washed twice with methanol. Next, it was washed twice with ion-exchanged water. Then, solid-liquid separation was performed, and the filtered washed cake was dried under vacuum at 180° C. for 10 hours to obtain a polymer.

Embodiment 3

[0123] 128.88 g of methanesulfonic acid and 30.93 g of phosphorus pentoxide were added to a four-necked separable flask equipped with a nitrogen inlet tube, a thermometer, a reflux cooler, and a stirring device, and the temperature was raised to 100° C., followed by stirring for 8 hours. Then, after cooling to 80°C, 13.296 g of 4,4'-oxidized bisbenzoic acid, 4.902 g of 3-phenoxybenzoic acid, and 13.506 g of 1,4-diphenoxybenzene were added and reacted for 17 hours. Then, 1.501 g of 1,4-diphenoxybenzene was added, and it was made to react for 23 hours. After cooling to room temperature, the reaction solution was poured into vigorously stirred methanol to precipitate a polymer. And, the precipitated polymer was filtered.

[0124] The precipitated polymer was further washed twice with methanol. Next, it was washed twice with ion-exchanged water. Then, solid-liquid separation was performed, and the filtered washed cake was dried under vacuum at 180° C. for 10 hours to obtain a p...

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Abstract

Provided is a polyarylene ether ketone resin, having repeating units represented by general formulae (1-1), (2-1) and (3-1). (In formula (1-1), m1 is any integer of 1-3.) (In formula (2-1), m2 is any integer of 1-3.) (In formula (3-1), m1 is any integer of 0-2.).

Description

technical field [0001] The present invention relates to a polyaryletherketone resin, a method for producing the same, and a molded article. Background technique [0002] Polyaryletherketone resin (hereinafter sometimes referred to as "PAEK resin") is widely used in electrical and electronic applications as a crystalline special engineering plastic that is excellent in heat resistance, chemical resistance, toughness, etc., and can be used continuously at high temperatures. Parts, automotive parts, medical parts, fibers, film applications, etc. [0003] Conventionally, polyether ether ketone resins (hereinafter sometimes simply referred to as "PEEK resins") having two ether groups and one ketone group in one repeating unit have been well known as PAEK resins. Two monomers, '-difluorobenzophenone and hydroquinone, are produced in diphenylsulfone by an aromatic nucleophilic substitution type solution polycondensation reaction using potassium carbonate (for example, refer to Pat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G67/00
CPCC08G67/00C08G2650/40C08G65/4012C08L71/12C08L2201/08C08L2203/12C08L2203/16C08L2203/20C08L2203/30
Inventor 岩楯展行矢木直人
Owner DIC CORP