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Heating furnace heat storage box repairing material and preparation method thereof

A technology for repairing materials and heating furnaces, applied in the production of clay products, other household appliances, ceramic materials, etc., can solve problems such as affecting production efficiency, burning external steel structures, and increasing the temperature in the heating furnace area, and improving thermal shock stability. Service life, good wear resistance and erosion resistance, the effect of increasing the overall structural strength

Pending Publication Date: 2022-03-04
河北鑫达钢铁集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] During the use of steel rolling heating furnaces in iron and steel enterprises, the interior of the heat storage box belonging to the combustion system is subjected to the alternating action of cold and hot air and gas, and there will be different degrees of cold shrinkage cracks and cracks, which will seriously cause the heat storage box. The upper part of the refractory falls off, collapses, and even gas leaks and flames overflow, resulting in a low service life of the overall heat storage box, requiring frequent maintenance, which seriously affects production efficiency
[0003] The heat storage tank is generally unable to be repaired or temporarily repaired during daily maintenance
For temporary repairs, ordinary high-alumina refractory clay or castables are often used for smearing; the adhesion of this smearing material is not good, resulting in a short service time after repairing, and flames will appear or overflow again, and even burn Damage to the external steel structure will cause the temperature in the heating furnace area to rise and the gas concentration to exceed the standard, causing safety hazards

Method used

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  • Heating furnace heat storage box repairing material and preparation method thereof
  • Heating furnace heat storage box repairing material and preparation method thereof
  • Heating furnace heat storage box repairing material and preparation method thereof

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preparation example Construction

[0023] The process steps of the preparation method of the repairing material for the heat storage box of the heating furnace are: (1) using a small crusher and a ball mill to crush and ball mill the regenerated heat storage body, silicon oxide, power plant porcelain bottle and bauxite respectively; The double-layer porous sieve with a hole diameter of 0.001-0.1mm screens the ball mills of the above four raw materials to remove impurities in the raw materials;

[0024] (2) Select metal aluminum powder with a particle size of 0.001-0.1 mm; process the zirconium-containing refractory fiber blanket into cotton-like zirconium-containing refractory fiber filaments; and obtain all aggregate raw material powders and auxiliary materials;

[0025] (3) Mix the powder of the above-mentioned aggregates and perform the first stirring for 5-10 minutes to mix the aggregates evenly to obtain mixed aggregates;

[0026] (4) Add resole phenolic resin into the mixed aggregate, carry out the second...

Embodiment 1-7

[0030] Embodiment 1-7: The heating furnace heat storage box repair material and its preparation method are as follows.

[0031] (1) See Table 1 for the component distribution ratio of the aggregate described in each embodiment; see Table 2 for the addition amount of the auxiliary materials and binders in the repair material.

[0032] Table 1: Component distribution ratio (wt%) of the aggregate

[0033]

[0034] Wherein, the particle size of the aggregate is 0.001-0.1 mm.

[0035] Table 2: The addition (wt %) of described auxiliary material and bonding agent in repair compound

[0036]

[0037] (2) Preparation is carried out according to the above process, and the specific process parameters of each embodiment are shown in Table 3.

[0038] Table 3: the specific process parameters of each embodiment

[0039]

[0040]

[0041] In Table 3, the unit of stirring and trapping time is min, and the unit of trapping temperature is °C.

[0042] (3) The repair material ob...

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Abstract

The invention discloses a repairing material for a heat storage box of a heating furnace and a preparation method of the repairing material. The repairing material comprises aggregate, auxiliary materials and a binding agent, the aggregate is prepared from the following components in percentage by weight: 70%-80% of regenerated heat accumulator powder, 5%-8% of silicon oxide micro powder, 5%-10% of power plant porcelain bottle micro powder, 5%-10% of alumina micro powder and 0.5%-2% of metal aluminum powder; the auxiliary material is zirconium-containing refractory fibers, and the addition amount of the auxiliary material in the repairing material is 0.1%-1%; the binding agent is added in the repairing material according to the following amounts: 0.5%-1.5% of resole, 2.5%-3% of aluminate coagulant, 1%-2% of silica gel expanding agent and 1%-2% of industrial tar. The repairing material can be made of waste materials, so that the utilization rate of the waste materials can be effectively increased; the wear-resistant and erosion-resistant thermal shock-resistant coating has good high-temperature adhesion, good wear-resistant and erosion-resistant performance and good durability, has the characteristics of wear resistance, scouring resistance, no falling and good thermal shock stability, prolongs the service life of the thermal shock-resistant coating, and reduces the maintenance cost.

Description

technical field [0001] The invention relates to a repairing material for a heating furnace, in particular to a repairing material for a heat storage box of a heating furnace and a preparation method thereof. Background technique [0002] During the use of steel rolling heating furnaces in iron and steel enterprises, the interior of the heat storage box belonging to the combustion system is subjected to the alternating action of cold and hot air and gas, and there will be different degrees of cold shrinkage cracks and cracks, which will seriously cause the heat storage box. The upper refractory material falls off, collapses, and even gas leaks and flames overflow, which leads to a low service life of the overall heat storage box and requires frequent maintenance, which seriously affects production efficiency. [0003] Generally, the heat storage tank cannot be repaired or temporarily repaired during routine maintenance. For temporary repairs, ordinary high-alumina refractory...

Claims

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Application Information

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IPC IPC(8): C04B35/66C04B33/13C04B33/132C04B33/36
CPCC04B35/66C04B33/1324C04B33/131C04B33/13C04B33/1305C04B33/36C04B33/1315C04B2235/3418C04B2235/9669C04B2235/9607C04B2235/402Y02P40/60
Inventor 王艳丽崔新华
Owner 河北鑫达钢铁集团有限公司
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