Unlock instant, AI-driven research and patent intelligence for your innovation.

Self-lubricating PI microcapsule and preparation method thereof

A microcapsule and self-lubricating technology, which is applied in the field of lubricating materials, can solve problems such as the inability to prepare self-lubricating composite materials, achieve the effects of simple post-processing procedures, simple processes, and reduced production costs

Pending Publication Date: 2022-05-13
明士新材料有限公司
View PDF6 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a self-lubricating PI microcapsule and its preparation method, which solves the defect that the traditional self-lubricating microcapsules cannot prepare self-lubricating composite materials through thermoforming processes such as injection molding, thermal spraying, and medium-high temperature curing. Capsules are ultra-thin, dense, good mechanical strength and stability, and uniform particle size

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Self-lubricating PI microcapsule and preparation method thereof
  • Self-lubricating PI microcapsule and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0029] A preparation method of self-lubricating PI microcapsules, comprising the following steps:

[0030] S1, preparing the water phase: mixing the surfactant with water to obtain the water phase;

[0031] S2. Preparation of organic phase: adding polyimide resin and liquid lubricating material to a volatile organic solvent and mixing to obtain an organic phase, wherein the mass ratio of liquid lubricating material to water phase is 1:3-1:8;

[0032] S3. Prepare the oil-in-water emulsion: mix the water phase and the organic phase, and stir to obtain the oil-in-water emulsion, and the stirring speed is 500rpm;

[0033] S4. Preparation of self-lubricating PI microcapsules: mixing and heating the oil-in-water emulsion in the presence of a stabilizer, filtering, washing, drying or freeze-drying to obtain self-lubricating PI microcapsules.

[0034] Raw materials used in each embodiment of the present invention: Sodium dodecyl sulfonate, Wuhan Jiangbei Chemical Reagent Factory; Fat...

Embodiment 1

[0038] A preparation method of self-lubricating PI microcapsules, comprising the following steps:

[0039] 2 g of polyimide resin and 10 g of liquid paraffin were placed in a beaker, and 40 mL of acetone was poured into it to dissolve to obtain an organic phase.

[0040] Take 2g of sodium dodecylsulfonate, add it into 100mL of water, and dissolve it completely to obtain an aqueous phase.

[0041] The organic phase was transferred to a four-necked flask, and the aqueous phase was added under the condition of mechanical stirring at 500 rpm, and heated for 4 hours, during which a stabilizer was used to maintain the weak alkaline environment of the mixed emulsion. The reacted solution was filtered, and the obtained solid sample was washed, and then dried to obtain self-lubricating PI microcapsules.

Embodiment 2

[0043] 2 g of polyimide resin and 6 g of liquid paraffin were placed in a beaker, and 40 mL of acetone was poured into it to dissolve to obtain an organic phase.

[0044] Take 10g of sodium dodecylsulfonate, add it into 100mL of water, and dissolve it completely to obtain an aqueous phase.

[0045] The organic phase was transferred to a four-necked flask, and the aqueous phase was added under the condition of mechanical stirring at 500 rpm, and heated for 4 hours, during which a stabilizer was used to maintain the weak alkaline environment of the mixed emulsion. The reacted solution was filtered, and the obtained solid sample was washed, and then dried to obtain self-lubricating PI microcapsules.

[0046] In summary, the particle size of the self-lubricating PI microcapsules is 5-25 μm scanned by the laser particle size analyzer; according to the TGA test, the initial decomposition temperature of the microcapsules is 330.5 ° C, and the coating rate of the microcapsules is 92.1...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
decomposition temperatureaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a self-lubricating PI microcapsule and a preparation method thereof, and belongs to the technical field of lubricating materials, the self-lubricating PI microcapsule comprises a water phase and an organic phase, and the volume ratio of the organic phase to the water phase is 1: 3-5: 1; mixing a surfactant with water to obtain a water phase; adding polyimide resin and a liquid lubricating material into a volatile organic solvent, and mixing to obtain an organic phase; mixing the water phase and the organic phase, and stirring to obtain an oil-in-water emulsion; mixing and heating the oil-in-water emulsion in the presence of a stabilizer, filtering, washing and drying to obtain a self-lubricating PI microcapsule water phase which comprises a surfactant and water. According to the self-lubricating PI microcapsule and the preparation method thereof, the defect that a self-lubricating composite material cannot be prepared from a traditional self-lubricating microcapsule through thermal forming processes such as injection molding, thermal spraying and medium-high temperature curing is overcome, and the prepared microcapsule is ultrathin, good in compactness, good in mechanical strength and stability and uniform in particle size.

Description

technical field [0001] The invention relates to the technical field of lubricating materials, in particular to a self-lubricating PI microcapsule and a preparation method thereof. Background technique [0002] Polymers have a lower coefficient of friction and wear resistance than metals, combined with advantages such as light weight, ease of fabrication, excellent specific strength, corrosion resistance, and design flexibility, making them a key class of engineering materials. However, the tribological properties of polymers are strongly influenced by their operating environment and lubricating fillers. Lubricant microencapsulated composite polymers are an effective way to prepare high-performance lubricating materials. A microcapsule is a small sphere with a core material called core material and a shell made of lipids or polymers called wall material. When the microcapsule core material is required to play a role, it is only necessary to apply a certain external force to...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B01J13/04
CPCB01J13/043
Inventor 刘新张圣成马彦利
Owner 明士新材料有限公司