Submerged-arc welding process for 485 MPa-grade thick weather-proof bridge steel

A submerged arc welding, thick gauge technology, applied in the field of steel material welding, can solve the problems of difficult to guarantee joint performance, difficult bridge steel welding, poor shock resistance, etc. The effect of matching

Pending Publication Date: 2022-07-12
NANJING IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the actual application of weather-resistant bridge steel, in order to improve the welding efficiency, the larger heat input energy is usually used for welding as much as possible. However, due to the high peak temperature during the welding thermal cycle, the weld metal is prone to produce coarse proeutectoid Ferrite, especially when the plate thickness is large, due to the long residence time at high temperature, coarser lath bainite and granular bainite are likely to be produced in the heat-affected zone of coarse grains, which will lead to embrittlement of the joint and difficult joint performance. ensure
At the same time, in practical engineering applications, most of the steel used for bridges is mainly in the QT state. However, this kind of steel plate not only has a long production cycle, complicated procedures, and high process costs, but also has relatively low yield strength due to the formation of tempered sorbite structure after quenching and tempering. High (>0.93), poor seismic performance, in order to reduce the yield ratio and improve the seismic performance of steel, the TMCP process is usually used in the bridge steel production process. The development direction of bridge steel in the new era, but due to the poor structure uniformity and large stress of TMCP steel compared with QT steel, it causes difficulties in the welding of bridge steel

Method used

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  • Submerged-arc welding process for 485 MPa-grade thick weather-proof bridge steel
  • Submerged-arc welding process for 485 MPa-grade thick weather-proof bridge steel
  • Submerged-arc welding process for 485 MPa-grade thick weather-proof bridge steel

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Experimental program
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Effect test

Embodiment 1

[0035] A submerged arc welding process of 485MPa grade thick specification weathering bridge steel includes the following steps:

[0036] (1) The 65mm thick bridge steel with excellent strength and toughness produced by thermomechanical controlled rolling (TMCP), the welding test plate combination is 65mm+65mm, and the test plate size is 800mm (length) × 200mm (width) × 65mm ( thick);

[0037] (2) Matching welding materials: The chemical composition and weight percentage of the welding wire are: C: 0.05-0.08%, Mn: 1.3-1.8%, Si: 0.1-0.3%, S: ≤ 0.005%, P: ≤ 0.020%, Ni: 0.4 to 0.8%, Cr: 0.4 to 0.8%, Cu: 0.2 to 0.5%, Alt: 0.02 to 0.04%, and the balance is Fe and inevitable impurities. Welding wire grade CHW-STH550III, diameter Φ4mm, tensile strength ≥620MPa, flux grade CHF101NQ;

[0038] (3) Submerged arc welding groove: a symmetrical V-shaped groove is adopted, the angle of the front groove and the back groove are both 60°, and the root is left with a blunt edge of 2mm;

[003...

Embodiment 2

[0041] The welding process parameters of step (4) of Example 2: preheating temperature before welding is 70-90° C., submerged arc flux is treated at 150-200° C. × 2h, bottoming welding current is 400-410A, arc voltage is 28-30V, and welding is performed. The speed is 450~453mm / min, the heat input of bottom welding is 15~16kJ / cm; the welding current of filling is 545~555A, the arc voltage is 32~34V, the welding speed is 350~353mm / min, and the heat input of filling welding is 30~32kJ / cm. The butt joints of composite steel plates with a thickness of 65mm+65mm are welded by multi-layer multi-pass submerged arc welding and the interlayer temperature of the welding seam is controlled to be 80-120 °C.

Embodiment 3

[0042] The welding process parameters of step (4) of Example 3: preheating temperature before welding is 70-90° C., submerged arc flux is treated at 150-200° C. × 2h, bottoming welding current is 400-410A, arc voltage is 28-30V, and welding is performed. The speed is 450~453mm / min, the heat input of bottom welding is 15~16kJ / cm; the welding current of filling is 600~610A, the arc voltage is 34~36V, the welding speed is 350~353mm / min, and the heat input of filling welding is 35~37kJ / cm. The butt joints of composite steel plates with a thickness of 65mm+65mm are welded by multi-layer multi-pass submerged arc welding and the interlayer temperature of the welding seam is controlled to be 80-120 °C.

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Abstract

The invention discloses a submerged arc welding process for 485 MPa grade thick weather-proof bridge steel. The method belongs to the field of steel and iron material welding, and comprises the following specific steps: preparing a welding material matched with the 485MPa-grade thick weather-proof bridge steel; the groove type of the weather-proof bridge steel with the 485MPa-grade thickness specification is determined; and carrying out a submerged arc welding process on the 485MPa-grade thick weather-proof bridge steel. Welding materials and welding process parameters matched with high-performance bridge steel are adopted, the problem that low-temperature toughness, strength and cold bending performance of a thick-specification bridge steel welding joint are difficult to consider under the condition of large heat input is solved, and the high-standard requirement that the impact toughness of all parts of the joint at the temperature of-40 DEG C is higher than 60 J is met; the process of pre-welding low-temperature preheating and post-welding heat-free treatment is achieved, the effect of good welding joint performance and good welding seam forming is achieved in the implementation process, and the method is suitable for application and popularization of low-yield-ratio weather-proof series bridge steel for large-span structural engineering.

Description

technical field [0001] The invention belongs to the field of iron and steel material welding, and relates to a submerged arc welding process for weather-resistant bridge steel with a thickness of 485 MPa, in particular to a submerged arc welding process for a weather-resistant bridge steel with a yield strength of 485 MPa and a thickness and a low yield ratio. Background technique [0002] In the prior art, welding is the most important processing method for bridge steel to realize its application value, and the welding performance is also one of the most important usable properties of bridge steel; as the strength of steel increases, the welding quality requirements of steel also increase. , the quality of the joint directly affects the safety and reliability of the bridge. The strength and toughness of the joint is determined by various conditions such as the chemical composition of the base metal, the manufacturing process and the welding thermal cycle. Different welding ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/18B23K9/23B23K9/235B23K35/30
CPCB23K9/186B23K9/23B23K9/235B23K35/3073Y02P10/20
Inventor 刘涛崔强唐春霞王军陈林恒李松
Owner NANJING IRON & STEEL CO LTD
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