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Rare earth metal base permanent magnet and its producing process

A technology of rare earth metals and permanent magnets, applied in the manufacture of permanent magnets, magnetic objects, permanent magnets, etc., can solve problems such as complex production processes, and achieve the effect of improving dimensional accuracy and excellent corrosion resistance

Inactive Publication Date: 2005-02-02
SUMITOMO SPECIAL METAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, in this process, a step of washing away the excess metal powder that barely adheres to the magnetic powder is required, resulting in a complicated production process

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0110] (Process A)

[0111] 2% (weight) epoxy resin is added in the alloy powder that is made by rapid solidification process, and the average particle size of alloy powder is 150 μ m, and composition is 12% (atom) neodymium, 77% (atom) iron, 6% (atom) ) boron and 5% (atomic) cobalt, and the mixture was stirred. The resulting material is at 686N / mm 2 Compression molding was performed under pressure, followed by curing at 170° C. for 1 hour, thereby producing a ring-shaped bonded magnet having an outer diameter of 22 mm, an inner diameter of 20 mm, and a height of 3 mm. Table 1 shows the properties of the annular bonded magnet (blank).

[0112] (Process B)

[0113] 50 magnets (apparent volume of 0.15 liters and weight of 71 g) and 10 kg of short columnar magnets (made by wire cutting) (apparent volume of 2 liters) with a diameter of 1 mm and a length of 1 mm (made by wire cutting) obtained in process A Fine copper powder production materials are put into the processing cont...

Embodiment 2

[0117] The magnet obtained in Example 1 and having a thin film layer composed of fine copper powder on the entire surface thereof was cleaned, followed by a hanger-type nickel plating treatment. The composition of the electroplating solution is: 240g / L nickel sulfate, 45g / L nickel chloride, an appropriate amount of nickel carbonate (to make the pH value suitable) and 30g / L boric acid. The electroplating condition is that the current density of electroplating is 2A / dm 2 , the electroplating time is 60 minutes, the pH value of the electroplating solution is 4.2, and the temperature is 55°C. The thickness of the formed plating film was 22 μm on the outer diameter side and 20 μm on the inner diameter side.

[0118] An environmental test (humidity resistance test) is carried out on the coated magnet, the test time is 500 hours, the condition is that the test temperature is 80°C and the relative humidity is 90%. Observe the surface morphology of the magnets that have passed the moi...

Embodiment 3

[0122] (Process A)

[0123] 2% (weight) epoxy resin is added in the alloy powder that is made by rapid solidification process, and the average particle size of alloy powder is 150 μ m, and composition is 13% (atom) neodymium, 76% (atom) iron, 6% (atom) ) boron and 5% (atomic) cobalt, and the mixture was stirred. The resulting material is at 686N / mm 2 Compression molding was performed under pressure and then cured at 180° C. for 2 hours, thereby producing a ring-shaped bonded magnet having an outer diameter of 21 mm, an inner diameter of 18 mm, and a height of 4 mm. Table 1 shows the properties of the annular bonded magnet (blank).

[0124] (Process B)

[0125] 50 magnets (apparent volume of 0.15 liters and weight of 132 g) produced in process A and a short column with a diameter of 1 mm and a length of 0.8 mm (made by wire cutting) (apparent volume of 2 liters) Fine iron powder production materials are put into the processing container of a vibrating grinder with a volume ...

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Abstract

A rare earth metal-based permanent magnet has a film layer formed substantially of only a fine metal powder on a metal forming the surface of the magnet. The rare earth metal-based permanent magnet having the film layer on its surface is produced in the following manner: A rare earth metal-based permanent magnet and a fine metal powder forming material are placed into a treating vessel, where both of them are vibrated and / or agitated, whereby a film layer made of a fine metal powder produced from the fine metal powder producing material is formed on a metal forming the surface of the magnet. Thus, the formation of a corrosion-resistant film such as plated film can be achieved at a high thickness accuracy by forming an electrically conductive layer uniformly and firmly on the entire surface of the magnet without use of a third component such as a resin and a coupling agent.

Description

technical field [0001] The present invention relates to a rare-earth metal-based permanent magnet and its production process, wherein the formation of a corrosion-resistant film such as a coating film can achieve high dimensional accuracy. Background technique [0002] Rare earth metal-based permanent magnets, such as rare earth-iron-boron, are represented by neodymium-iron-boron-based permanent magnets. Compared with samarium-cobalt-based permanent magnets, the materials used in their production are abundant and cheap. Therefore, rare earth-iron-boron based permanent magnets are widely used in various fields especially now. [0003] In recent years, in the electronic industry and the instrument industry, research on the size reduction of parts is being carried out, and in order to adapt to this process, the magnet itself is required to be complicated in shape and miniaturized in size. [0004] From this point of view, attention has been paid to bonded magnets which are eas...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F1/08C22C38/00C25D7/00H01F1/053H01F41/02
CPCH01F41/026
Inventor 吉村公志西内武司菊井文秋
Owner SUMITOMO SPECIAL METAL CO LTD