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Potassium sulfate producing process

A production process, potassium sulfate technology, applied in the direction of sulfate/bisulfate preparation, etc., can solve the problems of low conversion rate of the reaction system, increased evaporation, high product cost, etc., to achieve short process flow, low energy consumption, and equipment The effect of high utilization

Inactive Publication Date: 2003-02-26
NAFINE CHEMICAL INDUSTRY GROUP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main problems are: sodium chloride is produced from the salt-making mother liquor in a system where multiple salts coexist, and the by-products often contain sodium sulfate and potassium chloride, and a part of the salt is not precipitated. After evaporation, the liquid enters the reaction system and circulates, resulting in the conversion of the reaction system The rate is low, potassium sulfate can only reach the first-grade product of the national standard, and the raw material consumption is high. The conversion rate of potassium chloride can be ≥ 90% based on a shift, and based on a cycle or continuous stable monthly production, the conversion rate ≤ 83%
[0005] In order to avoid the above defects, some foreign production enterprises directly drain the mother liquor of salt making. Of course, the consequences of doing so are high raw material consumption, high product cost, and the conversion rate of potassium chloride is ≤57%.
[0006] The known technology of producing potassium sulfate by converting once, evaporating once and washing once can be seen in the production method of Patent No. 98112323.6. The quality of the product potassium sulfate obtained after one reaction is generally inferior. However, although washing with potassium sulfate solution improves product quality, it brings more water to the system and increases evaporation, and the production process discharges a certain amount of useful ionized water to ensure system stability, making High raw material consumption and low conversion rate, the conversion rate of one shift can be ≥80%, while the conversion rate of one cycle can be ≤60%

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Take 1.734 tons of Glauber's salt, 0.101 tons of potassium chloride, and 8.921 tons of system mother liquor, and conduct a one-step reaction at 28°C to separate and obtain 1.133 tons of potassium Glauber's salt and 9.623 tons of potassium Glauber's salt mother liquor.

[0021] 1.133 tons of potassium mirabilite, 0.71 tons of potassium chloride and 1.695 tons of water were reacted at 26°C for 1.5 hours, separated from solid and liquid, granulated, dried, and packaged to obtain 1 ton of potassium sulfate and 2.538 tons of potassium mother liquor. The composition of potassium sulfate was K 2 O=50.91%, Cl=0.75%.

[0022] The mother liquor of 9.623 tons of potassium Glauber's salt obtained in the first-stage reaction was evaporated to remove 2.47 tons of water in the first, second and third effect temperature ranges of 136°C, 115°C, and 75°C, and high-quality sodium chloride was precipitated, which was separated and dried to obtain 0.65 tons of sodium chloride and raffinate ...

Embodiment 2

[0025] Take 1.815 tons of Glauber's salt, 0.09 tons of potassium chloride, and 9.823 tons of system mother liquor, and conduct a one-step reaction at 34°C to separate and obtain 1.113 tons of potassium Glauber's salt and 10.222 tons of potassium Glauber's salt mother liquor.

[0026] 1.113 tons of potassium Glauber's salt reacted with 0.85 tons of potassium chloride and 1.71 tons of water at 32°C for 1.5 hours, separated from solid and liquid, granulated, dried, and packaged to obtain 1 ton of potassium sulfate and 2.673 tons of potassium mother liquor, and the composition of potassium sulfate was determined as K 2 O=50.27%, Cl=0.95%.

[0027] 10.222 tons of potassium Glauber's salt mother liquor obtained in the first stage of reaction evaporated to remove 2.422 tons of water in the first, second and third effect temperature ranges of 142°C, 110°C, and 80°C, and precipitated high-quality sodium chloride, which was separated and dried to obtain 0.65 tons of sodium chloride and r...

Embodiment 3

[0030] Take 1.976 tons of Glauber's salt, 0.11 tons of potassium chloride, and 10.508 tons of system mother liquor, and conduct a one-step reaction at 39°C to separate and obtain 1.158 tons of potassium Glauber's salt and 11.508 tons of potassium Glauber's salt mother liquor.

[0031] 1.158 tons of potassium mirabilite, 0.69 tons of potassium chloride and 1.86 tons of water were reacted at 40°C for 1.3 hours, solid-liquid separation, granulation, drying, and packaging to obtain 1 ton of potassium sulfate and 2.708 tons of potassium mother liquor. The composition of potassium sulfate was K 2 O=50.08%, Cl=1.37%.

[0032] The mother liquor of 11.508 tons of potassium Glauber's salt obtained in the first-stage reaction was evaporated to remove 3.078 tons of water in the first, second and third effect temperature ranges of 139°C, 108°C, and 90°C, and high-quality sodium chloride was precipitated, separated and dried to obtain 0.63 tons of sodium chloride and raffinate 7.8 tons, the...

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PUM

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Abstract

A potassium sulfate producing process includes the reaction of sodium sulfate or mirabilite, potassium chloride and system mother liquor in the weight ratio of (1.7-2.15) to (0.08-0.20) to (8.19-10.76) and solid-liquid separation to obtain glaserite and salt making mother liquor, the reaction of glaserite, potassium chloride and water in the weight ratio of (1.1-1.2) to (0.65-0.95) to (1.6-1.9) on potassium sulfate and potassium other liquor; and the three-effect inverse evaporation of salt making mother liquor at 75-140 deg.c to separate sodium chloride and post-evaporation liquid. The present invention has the advantages of short technological process, short reaction period, low power consumption, high product yield and quality, and no "three waste" discharge.

Description

[0001] Field: [0002] The invention relates to a production process of potassium sulfate. Background technique [0003] Sodium sulfate or Glauber's salt (Na 2 SO 4 10H 2 (O) and KCl conversion in the production technology of preparing potassium sulfate, its production process has two stages of transformation mother liquor evaporation method and one stage of transformation once evaporating once washing and two stages of transformation mother liquor freezing and separating out miscellaneous salt and then evaporation method. [0004] Such as " the production technique of potassium sulfate " (patent application number 97107952) is to be raw material with mirabilite or sodium sulfate and Repone K and prepare potassium sulfate with two-stage transformation mother liquor evaporation method. The main problems are: sodium chloride is produced from the salt-making mother liquor in a system where multiple salts coexist, and the by-products often contain sodium sulfate and potassium c...

Claims

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Application Information

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IPC IPC(8): C01D5/08
Inventor 程芳琴吴材茂李文乐
Owner NAFINE CHEMICAL INDUSTRY GROUP CO LTD