Method of producing metal ferrules and device therefor

A manufacturing method and a manufacturing device technology, which are applied in the field of the manufacture of metal ferrules and the manufacturing device thereof, can solve the problems such as the lack of uniform dimensional accuracy ferrules, the lack of uniformity of the electroforming body, the difference in the outer diameter of the electroforming body, and the like

Inactive Publication Date: 2003-04-30
SMK CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

That is, when the tension acting on the core wire is high, the core wire is stretched, and the diameter of the core wire varies in its length direction, and the outer diameter of the electroformed body obtained accordingly also varies, and a uniform and high-dimensional precision cannot be obtained. ferrule
In addition, when the tension is small, the core wire slackens, and likewise, the resulting electroform lacks uniformity

Method used

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  • Method of producing metal ferrules and device therefor
  • Method of producing metal ferrules and device therefor
  • Method of producing metal ferrules and device therefor

Examples

Experimental program
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Embodiment 1

[0086] The present invention will be described below based on examples. A phosphor bronze wire with a circular cross section, a diameter of 0.126 mm and a length of 35 cm is installed on the core wire frame 21. 100 core wire frames were placed on the holder 28 and immersed in the electroforming solution 18 . The core frame is made to rotate at a speed of 60 revolutions per minute, and the holder is made to rotate at a speed of 30 revolutions per minute. The electroforming solution is a liquid whose main component is nickel sulfamate. Fifty anodes were placed around the holder. The anodes were formed by placing a titanium mesh in a polyester bag and placing nickel balls in the mesh. In this state, use 9A / dm 2 The cathodic current density was implemented for 10 hr electroforming. By electroforming, a nickel electroformed product with an average diameter of 2 mm was obtained. This electroformed body was cut to a length of 12 mm with an NC automatic processing machine, and on...

Embodiment 2

[0088] Take a stainless steel core wire with a circular cross section, a diameter of 0.126mm, and a length of 355mm, such as figure 2 Place on the electroforming tool as shown. Such as Figure 6 As shown, in the lower part of the core wire, the connection surface area is 0.2cm 2 The copper ball, as the discharge body. The nickel metal plate is placed in an electroforming solution mainly composed of nickel sulfamate. Dip the core wire in the electroforming solution. Use the stainless steel core wire as the cathode, and the nickel plate as the anode, use 10A / dm 2 The current density, electroforming for 18 hours. Electroforms with an average diameter of approximately 2.5 mm were obtained. The outer diameter of the electroformed body is within the range of 2.5±0.05mm along the length direction. The ferrule obtained from the electroforming body has good uniformity, high roundness and coaxiality.

Embodiment 3

[0090] On a stainless steel wire with a circular cross-section, a diameter of 0.126mm, and a length of 355mm, electroplate 10μm thick gold (resistivity 2.05×10 -6 Ωcm), to obtain a core wire with a diameter of 0.136mm. Such as figure 2 As shown, put the core wire on the jig for electroforming. The nickel metal plate is placed in the electroforming solution mainly composed of nickel sulfamate, and immersed in the electroforming solution. Use the core wire as the cathode and the nickel plate as the anode, use 10A / dm 2 The current density, electroforming for 18 hours. Through electroforming, a nickel electroformed product with an average diameter of about 2.5 mm is obtained. The outer diameter of the electroformed body is within the range of 2.5±0.05mm along the length direction. The resulting homogeneous electroformed product. Ferrules obtained from this electroformed product also have high roundness and concentricity.

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Abstract

A method of producing metal ferrules and a device therefor, wherein metal ferrules are produced with high productivity and high dimensional accuracy by arranging a plurality of long-sized core wires. A metal ferrule producing method and device, characterized in that a jig for receiving a metal to be electrocast is placed in an electrocasting tank, a holding unit in which a plurality of core wire holders for holding core wires are held in circumferential array is installed in the electrocasting tank, and the core wire holders and the holding unit are rotatable on their respective axes. It is preferable that the resistivity of the core wires be 5 x 10<-6> OMEGA cm or less. A core wire plated with a thin layer of metal having a resistivity of 5 x 10<-6> OMEGA cm or less may be used. Further, it is advisable to provide a conductive electric discharge body on the front end of the core wire. The resistivity of the conductor is preferably 10 x 10<-6> OMEGA cm or less, and the surface area of the conductive electric discharge body is preferably 10 - 100 times the outer surface area of the core wire. Further, the jig for receiving the metal to be electrocast is preferably such that a metal plate of given width extending longitudinally of the jig substantially throughout the length of the jig is formed to face in the direction of the core wire in such a manner as to project perpendicularly from the lateral surface of the jig. Further, the core wire holder is preferably provided with an elastic mechanism, such as a spring or rubber for tightening the core wire, or with a wide prop projecting outwardly of the holder.

Description

technical field [0001] The present invention relates to a manufacturing method and device for a metal ferrule, which uses electroforming to form a metal coating on the surface of a core wire, and then draws out the core wire from the formed metal coating to make a metal ferrule. Background technique [0002] The ferrule is one of the components of the connector that connects the silica-based optical fiber. The optical fiber connector is used to pass the optical fiber with a thickness of about 0.125mm into the ferrule and fix it so that the core positions in the center of the optical fiber are correctly grounded and connected to each other. [0003] The currently used hoops are made of stainless steel, zirconia or plastic, and zirconia is the mainstream. When manufacturing ferrules made of zirconia, first mix zirconia powder with resin, form it into a cylindrical shape by injection molding or extrusion molding, and then heat the molded product at a temperature of about 500°C...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25D1/02
CPCC25D1/02
Inventor 田中铁男河野与志成
Owner SMK CO LTD
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