Method of enhancing the quality of high-moisture materials using system heat sources

a heat source and high-moisture material technology, applied in the direction of drying machines, lighting and heating apparatus, furnaces, etc., can solve the problems of limited desirability of heat extraction sources and reduce power output, so as to reduce emissions and eliminate potential harm

Active Publication Date: 2006-04-13
RAINBOW ENERGY CENT LLC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0035] The present invention also provides a system for removing fly ash, sulfur, mercury-bearing material, and other harmful pollutants from the coal using the material segregation and sorting capabilities of fluidized beds, in contrast to current prior art systems that attempt to remove the pollutants and other contaminates after the coal has been burned. Removal of such pollutants and other contaminants before ...

Problems solved by technology

For many existing turbines, this could reduce power output and have an adverse impact on performance of tur...

Method used

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  • Method of enhancing the quality of high-moisture materials using system heat sources
  • Method of enhancing the quality of high-moisture materials using system heat sources
  • Method of enhancing the quality of high-moisture materials using system heat sources

Examples

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Effect test

example i

Effect of Moisture Reduction on Improvement in Heat Volume of Lignite Coal

[0155] A coal test burn was conducted at Great River Energy's Coal Creek Unit 2 in North Dakota to determine the effect on unit operations. Lignite was dried for this test by an outdoor stockpile coal drying system. The results are shown in FIG. 21.

[0156] As can be clearly seen, on average, the coal moisture was reduced by 6.1 % from 37.5% to 31.4%. These results were in close agreement with theoretical predictions, as shown in FIG. 21. More importantly, a 6% reduction in moisture content of the lignite coal translated to approximately a 2.8% improvement in the net unit heat rate of the coal when combusted, while an 8% moisture reduction produced approximately a 3.6% improvement in net unit heat rate for the lignite coal. This demonstrates that drying the coal does, in fact, increase its heat value.

example ii

Effect of Moisture Reduction on the Coal Composition

[0157] PRB coal and lignite coal samples were subjected to chemical and moisture analysis to determine their elemental and moisture composition. The results are reported in Table 1 below. As can be seen, the lignite sample of coal exhibited on average 34.03% wt carbon, 10.97% wt oxygen, 12.30% wt fly ash, 0.51% wt sulfur, and 38.50% wt moisture. The PRB subbituminous coal sample meanwhile exhibited on average 49.22% wt carbon, 10.91% wt oxygen, 5.28% wt fly ash, 0.35% wt sulfur, and 30.00% moisture.

[0158] An “ultimate analysis” was conducted using the “as-received” values for these lignite and PRB coal samples to calculate revised values for these elemental composition values, assuming 0% moisture and 0% ash (“moisture and ash-free”), and 20% moisture levels, which are also reported in Table 1. As can be seen in Table 1, the chemical compositions and moisture levels of the coal samples significantly change. More specifically for ...

example iii

Effect of Moisture Level on Coal Heat Value

[0159] Using the compositional values from Table 1, and assuming a 570 MW power plant releasing 825° F. flue gas, ultimate analysis calculations were performed to predict the HHV heat values for these coal samples at different moisture levels from 5% to 40%. The results are shown in FIG. 22. As can be clearly seen, a linear relationship exists between HHV value and moisture level with higher HHV values at lower moisture levels. More specifically, the PRB coal sample produced HHV values of 11,300 BTU / lb at 5% moisture, 9,541 BTU / lb at 20% moisture, and only 8,400 BTU / lb at 30% moisture. Meanwhile, the lignite coal sample produced HHV values of 9,400 BTU / lb at 10% moisture, 8,333 BTU / lb at 20% moisture, and only 6,200 BTU / lb at 40%. This suggests that boiler efficiency can be enhanced by drying the coal prior to its combustion in the boiler furnace. Moreover, less coal is required to produce the same amount of heat in the boiler.

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Abstract

The present invention harvests and utilizes fluidized bed drying technology and waste heat streams augmented by other available heat sources to dry feedstock or fuel. This method is useful in many industries, including coal-fired power plants. Coal is dried using the present invention before it goes to coal pulverizers and on to the furnace/boiler arrangement. Coal can be intercepted on current coal feed systems ahead of the pulverizers. Drying fuel, such as coal, is done to improve boiler efficiency and reduce emissions. A two-stage bed utilized in the process first “pre-dries and separates” the feed stream into desirable and undesirable feedstock. Then, it incrementally dries and segregates fluidizable and non-fluidizable material from the product stream. This is all completed in a low-temperature, open-air system. Elevation of fan room air temperature is also accomplished using waste heat, thereby making available to the plant system higher temperature media to enhance the feedstock drying process.

Description

CROSS-REFERENCE TO RELATED APPLICATION [0001] This application claims the benefit of U.S. provisional application Ser. No. 60 / 618,379 filed on Oct. 12, 2004, which is hereby incorporated by reference.FIELD OF THE INVENTION [0002] This invention relates to the use of existing system sources of waste heat available at a typical industrial process plant to enhance the quality of materials constituting a feedstock or combustion source for that plant. More specifically, the invention utilizes existing plant waste heat sources in a low-temperature, open-air process to dry such materials to improve their thermal content or processibility and reduce plant emissions before the particulate material is processed or combusted at the plant. While this process may be utilized in many varied industries in an efficient and economical manner, it is particularly well suited for use in electric power generation plants for reducing moisture content in coal before it is fired. BACKGROUND OF THE INVENTIO...

Claims

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Application Information

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IPC IPC(8): C10L5/00
CPCC10L9/08F23K1/04F23K2900/01041F23L15/04F26B3/084F26B23/001Y02E20/34Y02P70/10
Inventor BULLINGER, CHARLES W.NESS, MARK A.SARUNAC, NENADLEVY, EDWARD K.WEINSTEIN, RICHARD S.JAMES, DENNIS R.
Owner RAINBOW ENERGY CENT LLC
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