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Hyperelastic shape setting devices and fabrication methods

a technology of shape setting device and hyperelastic material, which is applied in the field of mechanical devices, can solve the problems of not being thermodynamically stable, the typical single crystal of hyperelastic wire cannot be used in the and the typical shape-setting process of tini-based wire cannot work for the fabrication of hyperelastic materials. , to achieve the effect of rapid cooling of the wire and loss of strength

Inactive Publication Date: 2011-09-22
ORMCO CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This method enables the production of hyperelastic dental archwires with increased recoverable strain, reduced force exertion, and minimal mechanical hysteresis, potentially replacing titanium-nickel-based archwires in orthodontic procedures by maintaining the single crystal structure and hyperelastic properties.

Problems solved by technology

Unfortunately, typical methods of fabricating such wires may not work for the fabrication of hyperelastic materials.
The process described for shape-setting TiNi based wire cannot be used for shape-setting hyperelastic wire.
Hyperelastic wire, typically single crystal, is not thermodynamically stable.
It is impractical to quickly heat and cool a mandrel of mass sufficient to impart the desired shape.

Method used

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  • Hyperelastic shape setting devices and fabrication methods
  • Hyperelastic shape setting devices and fabrication methods
  • Hyperelastic shape setting devices and fabrication methods

Examples

Experimental program
Comparison scheme
Effect test

example of one embodiment

A 1 mm diameter CuAlNi straight hyperelastic wire having a transition temperature at +10° C. was held in a curved shape with two pairs of pliers while being placed in an oxy-acetylene flame for approximately 3 seconds. The wire stiffened and straightened as it was heated, then softened and bent to a radius of about 5 mm. It was rapidly cooled by immersion in a pan of room-temperature salt water. After this procedure the wire retained a curvature of about 5 mm under no external stress, and returned to this shape after being straightened. This degree of curvature corresponds to a strain of approximately 10%, which compares favorably with the hyperelastic properties of the untreated wire, but with an altered shape.

Device Embodiments of the Invention

One application is as a flexure to replace hinges in eyeglasses. A strip of CuAlNi may be shape-set so that it is bent at a right angle. One end is attached to the frame; the other is attached to the temple piece of the glasses. A cam or...

example

Dental Arches

In this example, a dental archwire may be formed from a single-crystal SMA material (e.g., CuAlNi). The wire is heated by Joule heating, either as an electrical pulse or as a continuous electrical current, AC or DC, to annealing temperature. Typical currents are from 10 to 30 amperes. Voltage applied to the wire ends is typically 1 to 3 volts.

While it is at annealing temperature, the wire is quickly (less than 0.5 seconds) wrapped about a mandrel having the desired arch shape, and then plunged into a quenching bath. The sequence of heating, forcing the shape, and cooling may take less than a second.

In a first exemplary embodiment, an apparatus is used that consists of a variable voltage transformer, clamps or tubes that hold the wire ends in contact with the output (low-voltage) electrodes of the transformer, and a plunger with a U-shaped concavo-convex metal (copper) mandrel. This apparatus is illustrated in FIG. 4.

In FIG. 4, the apparatus for shape-setting hyp...

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Abstract

Shape-setting methods for fabricating devices made of single crystal shape memory alloys. In particular the methods described may be used to fabricate dental arches of single-crystal shape memory alloys. The methods include drawing a single crystal of a shape memory alloy from a melt of the alloy. This is followed by heating, forming, and quenching the crystal sufficiently rapid to limit the formation of alloy precipitates to an amount which retains hyperelastic composition and properties of the crystal.

Description

INCORPORATION BY REFERENCE All publications and patent applications mentioned in this specification are herein incorporated by reference in their entirety to the same extent as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference. FIELD OF THE INVENTION This invention relates to mechanical devices that have a component in which large recoverable distortions are available in elongated shapes. BACKGROUND OF THE INVENTION Common shape memory alloy (also called SMA) materials such as Nitinol can be shape-set by heating to an annealing temperature while constrained to a shape, and then cooling. For example, a helix may be formed from a straight TiNi wire by winding the wire on a mandrel, securing the ends, heating to 550° C., and cooling. The rates of heating and cooling are not critical in this shape-setting process for TiNi, although special characteristics are achieved by holding the temperature constant at...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B21F45/00
CPCC22C9/01C22F1/006C22F1/00C30B33/02A61C7/20C30B29/52A61C2201/007
Inventor JOHNSON, ALFRED
Owner ORMCO CORP