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Metal-supported porous carbon film, fuel cell electrode and fuel cell employing the electrode

a porous carbon film and fuel cell technology, applied in the direction of metal/metal-oxide/metal-hydroxide catalysts, cell components, physical/chemical process catalysts, etc., can solve the problems of poor in-plane uniformity of reaction, increased internal resistance of electrodes, inferior battery properties, etc., to achieve simple fabrication steps and effective utilization of metal-based catalysts

Inactive Publication Date: 2008-12-23
UBE IND LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides a metal-supported porous carbon film that can effectively utilize metal-based catalysts in fuel cells. The support structure consists of metal fine particles uniformly dispersed and supported on the surface of pore walls. This film can be used as a fuel cell electrode, and a membrane-electrode assembly can be easily formed by bonding the electrodes onto a polymer electrolyte film. The fuel cell comprises this electrode as a constituent element. The technical effects of this invention include improved fuel cell performance and simplified fabrication steps.

Problems solved by technology

For application to fuel cell electrodes, however, resin binders with substantially no electron conductivity must be used for molding into film shapes (for example, Japanese Unexamined Patent Publication No. 5-36418), and this has led to such problems as increased internal resistance of the electrodes, poor in-plane uniformity of the reaction and, consequently, inferior battery properties.
However, the important step of stirring in conventional metal dispersing supporting techniques employing metal precursor solutions is difficult to apply to porous carbon films, while it has been extremely difficult to support nanosize-scale metal fine particles in a uniform manner.
Moreover, metals commonly used for fuel cell electrodes, and especially platinum-based materials, are very expensive and, although it is desirable to achieve dispersion and support of fine particles (preferably 2-10 nm fine particles) in a uniform manner in order to maximize their activity per weight, no method has yet been achieved for achieving uniform dispersion while also accomplishing particle size control, and therefore it is currently the case that the supporting of metals, such as platinum, must be accomplished on the basis of experience and intuition.

Method used

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  • Metal-supported porous carbon film, fuel cell electrode and fuel cell employing the electrode
  • Metal-supported porous carbon film, fuel cell electrode and fuel cell employing the electrode
  • Metal-supported porous carbon film, fuel cell electrode and fuel cell employing the electrode

Examples

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Effect test

reference example 1

Production of Porous Polyimide Film

[0073]After polymerizing 3,3′,4,4′-biphenyltetracarboxylic dianhydride and paraphenylenediamine in N-methyl-2-pyrrolidone, the obtained polyamic acid solution was cast to a prescribed thickness onto a mirror-polished stainless steel sheet, and then a doctor knife was used to uniformly coat NMP thereover, after which it was allowed to stand for 1 minute and was subsequently immersed in methanol for precipitation of a polyamic acid film. It was then immersed in an ion-exchanged water bath to release the film from the stainless steel sheet and dried, and finally heat treated at 400° C. for 20 minutes to obtain a porous polyimide film.

[0074]The film had an imidation of 90%, a film thickness of 32 μm, a gas permeability of 20 sec / 100 ml, a void percentage of 45% and a film surface mean pore size of 0.15 μm. This film was confirmed to have a three-dimensional network structure composed of polyimide through SEM observation.

reference example 2

Production of Porous Carbon Film

[0075]The porous polyimide film was carbonized at a temperature of 2100° C. for 120 minutes under a nitrogen gas stream to obtain a porous carbon film with a graphitization of 40%, a film thickness of 27 μm, a gas permeability of 26 sec / 100 ml, a void percentage of 40% and a mean pore size of 0.13 μm. This film was confirmed to have a three-dimensional network structure composed of carbon through SEM observation.

reference example 3

Production of Porous Graphite Film

[0076]The porous carbon film was held at 3000° C. for 120 minutes in an argon gas atmosphere to obtain a porous graphite film having a crystallization (graphitization) of 90% or greater, a mean pore size of 0.11 μm, 24 μm of membrane thickness, a lattice constant of 2.53 Å on the a axis and 6.68 Å on the c axis and a crystallite size of 180 Å on the (002) face and 90 Å on the (101) face. Penetration of methanol, dropped onto the film surface, through to the back confirmed the presence of fine connected pores in the film interior.

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Abstract

A metal-supported porous carbon film wherein metal fine particles with a mean particle diameter of 0.7-20 nm are dispersed and supported on pore surface walls, fuel cell electrodes employing the metal-supported porous carbon film, a membrane-electrode assembly comprising the fuel cell electrodes bonded on both sides of a polymer electrolyte film, and a fuel cell comprising the fuel cell electrode as a constituent element. The support structure is such that metal fine particles having a controlled particle size are uniformly supported to allow effective utilization of the metal-based catalyst, and the fabrication steps are simple.

Description

TECHNICAL FIELD[0001]The present invention relates to a metal-supported porous carbon film, to a fuel cell electrode and to a fuel cell employing the electrode.BACKGROUND ART[0002]Great advances have been achieved in the development and the implementation of fuel cells, in recent years. In the case of a solid polymer electrolyte fuel cell, for example, the fuel cell is constructed by bonding gas diffusion electrodes obtained by providing a porous carbon film composed of a carbon fiber sheet with a thickness of 0.1-0.3 mm, on the surface of which a platinum-based catalyst is supported as an electrode catalyst on both sides of a polymer solid electrolyte layer, and providing a separator, made of a dense carbon board with a thickness of 1-3 mm and having a gas flow channel on the outside of the porous carbon film, on each side.[0003]In the case of a phosphoric acid-type fuel cell, for example, the fuel cell is constructed by bonding gas diffusion electrodes, obtained by providing a por...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): B01J21/18B01J23/00B01J23/40C22C5/04H01M4/00H01M4/86H01M4/88H01M4/92H01M8/10
CPCH01M4/8605H01M4/92H01M8/1004Y02E60/521Y02E60/50Y10S977/888
Inventor OHYA, SHYUSEIFUJII, YUUICHIMATSUOTAKAGI, JUN
Owner UBE IND LTD
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