Method for melting and forming micro lens array utilizing halftone mask photo etching
A technology of half-tone mask and microlens array, which is applied in the field of forming microlens arrays to achieve the effects of reducing surface distortion, simplifying the process, and eliminating burrs
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[0022] Example 1 is a continuous deep-relief microlens array with an aperture =1500 μm and an etching depth h=5 μm manufactured by the method of the present invention. Positive photoresist is used as the photolithography material. The production process is as follows:
[0023] (1) First, design and fabricate a halftone photolithography mask according to the structural parameters and surface shape of the target microlens array, as shown in Figure 1. According to the relationship between the radius of curvature of the target microlens and the expected surface finish of the target microlens and the quantization accuracy of the halftone mask. It is calculated that to obtain a microstructure with a surface finish of less than 20 microns, the mask quantization accuracy needs to be 10.3 microns, and 10 microns is used in the experiment. Using this size as a quantization unit, the fluctuation of the target micro-relief is converted into a density function of the unit of the mask in diffe...
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