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Method for controlling biooxidation reactions

A biooxidation and biocatalyst technology, applied in fermentation and other fields, can solve the problems of high cost, increased risk of batch damage, cumbersome real-time control of nutrient feeding, etc.

Inactive Publication Date: 2008-07-02
COGNIS IP MANAGEMENT GMBH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] 5) Expensive; placing a large amount of substrate in the container increases the risk of batch damage due to equipment failure or contamination;
[0015] 7) Problems arise in recovering or purifying the product;
Although products, substrates, and co-substrates can be analyzed offline using various analytical techniques, such methods tend to be cumbersome and of little value for real-time control of nutrient feeding in these fed-batch reactions

Method used

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  • Method for controlling biooxidation reactions
  • Method for controlling biooxidation reactions
  • Method for controlling biooxidation reactions

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0097] Composite gas balance calculations using optional oxygen supplementation

[0098] The purpose of this example is to provide the r CO2 ·V f and -r O2 ·V f way of expression. The mathematical formulas implemented in determining the rates of carbon dioxide evolution and oxygen uptake used in the methods of the present invention are currently derived from gas phase compositional balances. A simplified flow chart of the gas flow system of the biooxidation reactor used to determine the compositional gas balance calculation is attached figure 1 , where an oxygen-containing gas, usually air, is sparged into the reaction mixture. The supplemental supply of oxygen is optionally blended with air to enrich the oxygen content or sprayed directly into the biooxidation reactor. The constituent gas balance equations are correct and are also algebraically independent of the feed location where air or optional oxygen is provided. The combined gas is contacted with a partially oxy...

Embodiment 2

[0118] Composition Gas Balance Measuring Device

[0119] Gas flow measurements are performed using any number of gas flow devices that generate calibrated analog or digital signals representative of gas flow rates. These devices include thermal mass flow meters, orifice flow meters and coriolus effect meters. These instruments typically express gas flowerets in standard volumetric units at certain standard temperatures and pressures. These are the standard T° and P° used in the method of Example 1. Instrument sellers may also provide K values ​​if the flowmeter is used with a gas other than the calibration gas.

[0120] Various instruments can be used for gas composition analysis in the method of Example 1. Where common air supplies can be fitted to multiple biooxidation reactors, the most useful is to sample the compressed air supply and biooxidation in repeated sequences to common instruments. A mass spectrometer is the preferred measuring device due to its ability to si...

Embodiment 3

[0122] Operational and stoichiometric parameters for pure co-substrate oxidations

[0123] This example relates to the determination of the stoichiometric coefficient (Xc = 1 ) of Reaction 2 for the oxidation of a pure co-substrate feed. These coefficients are then used directly in the monitoring and control formulas of the present invention.

[0124] Reaction 2 represents a series of net biochemical reactions by which energy is produced from co-substrates via biocatalysts. It is not necessary to know the route in determining the stoichiometric coefficients for Reaction 2, since the stoichiometry is the same as for complete oxidation of the same co-substrate to carbon dioxide and water in the presence of oxygen. That is, chemical formula C x h y o z For the cosubstrate of , the oxidation stoichiometry is obtained as follows:

[0125] C x h y o z +(x+1 / 4y-1 / 2z)O 2 →xCO 2 +1 / 2yH 2 O Reaction 3.1

[0126] By checking with response 2 of this specification, then:

[01...

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Abstract

Biooxidation reactions can be controlled by a method which comprises the steps of: (1) independently adding a substrate and a co-substrate at predetermined rates to a bioxidation reaction mixture comprised of a biocatalyst; (2) measuring the oxygen consumption rate and carbon dioxide evolution rate from the reaction mixture; (3) determining the instantaneous rates of substrate and cosubstrate consumption by solving simultaneous equations relating carbon dioxide evolution rate and oxygen consumption rate to the substrate oxidation stoichiometry, the cosubstrate combustion stoichiometry, and optionally the biomass formation stoichiometry; (4) simultaneously adjusting the substrate and cosubstrate addition rates to the rates of substrate oxidation and cosubstrate consumption in order to maximize the rate of product formation while simultaneously minimizing the rate of cosubstrate usage. The method provides a rapid means of controlling fed-batch biooxidation reactions which can employ in-line techniques and is broadly applicable for diverse oxidation reactions.

Description

[0001] Cross References to Related Applications [0002] This application claims the benefit of also co-pending Application Serial No. 60 / 439,991, filed January 14, 2003, which is incorporated herein by reference in its entirety. [0003] Statement Regarding Federally Sponsored Research or Development [0004] This invention was made at least in part with funding granted under NIST-ATP Contract No. 70NANB8H4033, Department of Commerce. The government may thus have certain rights in the invention. Background of the invention [0005] Enzymes and microorganisms naturally catalyze a wide range of oxidation reactions by directly reducing molecular oxygen. From a biochemical point of view, these highly irreversible reactions are considered to be very violent, releasing much of the free energy of the reaction in the form of heat. In general, the basic mechanism of biooxidation of many different organic substrates can be regarded as the activation of molecular oxygen to form hi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C12P7/44C12P7/46C12P7/64
Inventor K·W·安德森J·D·温泽尔
Owner COGNIS IP MANAGEMENT GMBH
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