Unlock instant, AI-driven research and patent intelligence for your innovation.

Method for in-situ preparing three-effect catalyst by sol-gel method on honeycomb ceramic carrier

A honeycomb ceramic carrier and three-way catalyst technology, which is applied in chemical instruments and methods, catalyst activation/preparation, physical/chemical process catalysts, etc., can solve the problems of uneven composition of coating powder and uniform mixing of refractory oxide powder, etc. Achieve high specific surface area, reduce production energy consumption, and improve high temperature resistance

Active Publication Date: 2009-12-16
TSINGHUA UNIV
View PDF4 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because ball milling and mechanical stirring are difficult to ensure that the oxide powder is uniformly mixed under the action of external force, and the ball milling equipment is easy to introduce impurities, the coating powder prepared by this method is usually not uniform in composition

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for in-situ preparing three-effect catalyst by sol-gel method on honeycomb ceramic carrier
  • Method for in-situ preparing three-effect catalyst by sol-gel method on honeycomb ceramic carrier
  • Method for in-situ preparing three-effect catalyst by sol-gel method on honeycomb ceramic carrier

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Get 65.13g cerous nitrate, 48.18g zirconium oxynitrate and 4.15g lanthanum nitrate and dissolve in 100g water, wherein the molar concentration ratio Ce: Zr: La=125: 125: 8, add 252.2g citric acid, polyethylene glycol 2.52g , stir well until the citric acid is completely dissolved, add 44.13g γ-Al 2 o 3 , stirring vigorously to make γ-Al 2 o 3 Uniformly dispersed in solution to form a suspension. Continue heating and stirring the suspension at 150°C until the solution changes color to form a light yellow sol, stop heating and stirring when the sol no longer emits yellow-brown gas, and obtain a viscous wet gel. After the wet gel cools down, add 20g Water was used to adjust the wet gel viscosity to 250 mPa s. Immerse the cordierite honeycomb ceramic carrier (400 mesh, 0.03L) in the wet gel and pull it repeatedly 3 times, blow out the deposited wet gel in the channel with high-pressure gas, then dry the obtained carrier at 150°C for 2h, and then dry it at 450°C Roastin...

Embodiment 2

[0031] Get 87.64g cerium ammonium nitrate, 29.48g zirconium nitrate, 4.51g gadolinium nitrate and 1.92g yttrium nitrate to be dissolved in 100g water, wherein molar concentration ratio Ce: Zr: Ga: Y=30: 15: 2: 1, add citric acid 252.2 g, polyethylene glycol 2.52g, stir well until the citric acid is completely dissolved, add 44.13g γ-Al 2 o 3 , stirring vigorously to make γ-Al 2 o 3 Uniformly dispersed in solution to form a suspension. Continue heating and stirring the suspension at 150°C until the solution changes color to form a light yellow sol, stop heating and stirring when the sol no longer emits yellow-brown gas, and obtain a viscous wet gel. After the wet gel cools down, add 20g Water was used to adjust the wet gel viscosity to 250 mPa s. The mullite honeycomb ceramic carrier (400 mesh, 0.03L) was pulled repeatedly in the wet gel, and the wet gel accumulated in the pores was blown out with high-pressure gas, and then the obtained carrier was dried at 150°C for 2 hou...

Embodiment 3

[0033] The 1#f catalyst of gained among the embodiment 1 is cut into the small sample that size is 9mm * 9mm * 48mm (length along channel direction is 48mm), it is placed in the tube furnace, feeds the air that contains steam 10% at 1050 ℃ for 10 h, after furnace cooling, the aging sample of 1#f (Example 1) catalyst was obtained, which was marked as 1#a.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
water absorptionaaaaaaaaaa
water absorptionaaaaaaaaaa
Login to View More

Abstract

The invention discloses a method for preparing a three-way catalyst in situ on a honeycomb ceramic carrier by a sol-gel method and belongs to the technical field of automobile tail gas purification. The sol-gel reaction occurs on the surface of γ-Al2O3 particles with cerium, zirconium and other rare earth modifying elements RE soluble salt solution and citric acid under heating conditions, and the wet gel formed is coated on the honeycomb ceramic carrier. The Pd, Pt or Rh is supported by the impregnation method, so that the synthesis of the three-way catalyst and the coating on the surface of the honeycomb ceramic carrier are completed simultaneously. The three-way catalyst can greatly reduce the light-off temperature of C3H8, CO and NO, which is beneficial to the removal of hydrocarbons, carbon monoxide and nitrogen oxides in automobile exhaust, and shows good hydrothermal aging resistance; this method is beneficial to improve the overall Catalyst production efficiency, reduce production energy consumption.

Description

technical field [0001] The invention belongs to the technical field of automobile exhaust purification, in particular to a sol-gel method for removing carbon monoxide (CO), nitrogen oxides (NOx) and hydrocarbons (HC) in automobile exhaust in situ on a honeycomb ceramic carrier Method for preparing three-way catalyst. Background technique [0002] The most effective measure to reduce pollutants such as carbon monoxide (CO), nitrogen oxides (NOx) and hydrocarbons (HC) in automobile exhaust is to install off-board automobile exhaust catalytic converters, and the most critical technology is the preparation of three-way catalysts and coating technology. Commonly used three-way catalysts are mainly composed of supports, coating materials and noble metals. The carrier is generally a ceramic honeycomb. The main component of the coating material is activated alumina (Al 2 o 3 ) and some cerium-based composite oxides, such as cerium-zirconium composite oxides (CeO 2 -ZrO 2 )Wai...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B01J23/63B01J37/02B01D53/94
Inventor 翁端樊俊吴晓东
Owner TSINGHUA UNIV