Manufacturing method of bayer process red mud flocculating agent

A manufacturing method and technology of flocculant, which are applied in the direction of dewatering/drying/concentrating sludge treatment, etc., can solve the problems of affecting the landscape dust, affecting the environment, and the settling speed is not fast enough, so as to achieve environmental friendliness, simple preparation method, and easy industrial scale. The effect of production

Inactive Publication Date: 2008-02-06
淄博中科新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The stockpiling of red mud occupies land, pollutes groundwater and surface water, affects the landscape and produces dust, endangers crops and farmland, and affects the environment
[0005] However, the current addition of flocculant - polyacrylamide (hereinafter referred to as PAM) to accelerate the separation process is not satisfactory, and the settling speed is still not fast enough, resulting in the waste residue in aluminum production - red mud processing, becoming the "bottleneck" that restricts the entire aluminum production process

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Raw material: PAM industrial product produced in Zibo, Shandong, content ≥ 98%, molecular weight 7-11 million; (cationic degree ≤ 1)

[0047] Sodium hydroxide (liquid caustic soda) An industrial product produced in Zibo, Shandong, with a content ≥ 30%;

[0048] Hydroxylamine Hydrochloride An industrial product produced in Zibo, Shandong, with a content ≥ 98%;

[0049] Formaldehyde is an industrial product produced in Zibo, Shandong, with a content ≥ 37%;

[0050] Dimethylamine is an industrial product produced in Zibo, Shandong, with a content ≥98.5%.

[0051] Weight ratio: PAM: sodium hydroxide = 1: 0.06

[0052] PAM: hydroxylamine hydrochloride = 1: 0.59

[0053] PAM: formaldehyde: dimethylamine = 1: 0.04: 0.08

[0054] Dosage:: Non-ionic PAM 355kg (content 98.6% w / w, pure 350kg)

[0055] Sodium hydroxide 65.7kg (content 30%, w / w, pure 19.7kg)

[0056] Hydroxylamine hydrochloride 209.3kg (content 98.2%, w / w, pure 205.5kg)

[0057] Formaldehy...

Embodiment 2

[0068] Weight ratio: PAM: sodium hydroxide = 1: 0.06

[0069] PAM: hydroxylamine hydrochloride = 1: 0.59

[0070] PAM: formaldehyde: dimethylamine = 1: 0.04: 0.08

[0071] Dosage:: Non-ionic PAM 355kg (content 98.6% w / w, pure 350kg)

[0072] Sodium hydroxide 65.7kg (content 30%, w / w, pure 19.7kg)

[0073] Hydroxylamine hydrochloride 209.3kg (content 98.2%, w / w, pure 205.5kg)

[0074] Formaldehyde 40kg (content 37.0%, w / w, pure 14.8kg)

[0075] Dimethylamine 28.5kg (content 98.7% w / w, pure 28.13kg)

[0076] Operation: Hydrolyze at 70°C for 5 hours; after cooling, add hydroxylamine hydrochloride and neutralize with 30% NaOH to make the pH value reach 11; heat up to 80°C for 3 hours and cool down; Mannich reaction at 40°C, 4h, react Finish to get 7202kg product, product concentration 4.54%, convert pure 326.97kg, transformation efficiency 93.42%, all the other are with embodiment 1.

Embodiment 3

[0078] Dosing is the same as in Example 1, hydrolyze at 30°C for 24 hours, then add hydroxylamine hydrochloride, then neutralize with 30% NaOH, and make the pH value reach 12; then react at 75°C for 6 hours and cool, then add formaldehyde and dimethylamine, 30 ℃ of reaction for 4 hours, after the end of the reaction, 7230kg of product was obtained, the product concentration was 4.59%, the conversion rate was 331.86kg, and the conversion rate was 94.82%. The rest were the same as in Example 1.

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PUM

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Abstract

The invention relates to a manufacturing method of flocculating agents for the sedimentation of Bayer process red mud, which belongs to the environmental protection technical scope. The invention is characterized in that: polyacrylamide obtains cation and cationic polyacrylamide is prepared by the adoption of nonionic polyacrylamide as the raw material, through basic hydrolysis, modification of ester of hydroxamic acid and Mannich reaction, with the formation of Mannich base as the intermediate step; olyacrylamide is made to consist of anion group and cation group and zwitterionic polyacrylamide is prepared by the adoption of nonionic polyacrylamide as the raw material, through basic hydrolysis, modification of ester of hydroxamic acid and Mannich reaction, with the formation of Mannich base as the intermediate step. The invention has the advantages that the preparation method is simple; the flocculation efficiency of ferriferous and siliceous slag during the manufacturing process of prior Bayer process aluminum oxide reaches to more than 20m/h; the seston in the solution after flocculation is less than or equal to 1g/L; the manufacturing method is superior to the international standards; the cost is only 70-80 percent of the international similar products; the manufacturing method is in accordance with the national conditions, easy to go into production of an industrial scale, without the generation of secondary pollution and the three wastes during the production process, and eco-friendly.

Description

technical field [0001] The invention belongs to the category of environmental protection technology, and in particular relates to a manufacturing method of a Bayer process red mud sedimentation flocculant. Background technique [0002] In recent years, with the continuous expansion of the application scope of metal aluminum in the fields of industry, construction, chemical industry, light industry and so on, the aluminum mining industry has developed rapidly. Old enterprises continue to expand and transform, and the scale of new installations is getting larger and larger. [0003] In the current technologically advanced Bayer process of aluminum smelting, in addition to aluminum and its series of products, solid waste is formed--waste red mud (Redmud). The by-products formed in the process have extremely complex physical and chemical properties. When producing one ton of alumina, about 1.0 to 1.3 tons of red mud are produced by-product. At present, the annual output of alu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C02F11/14
Inventor 刘明久谢声礼侯念胜
Owner 淄博中科新材料有限公司
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