Composite phenolic aldehyde building energy-saving heat-insulating board and its manufacturing method and application

A technology for building energy conservation and manufacturing methods, which is applied in building structure, construction, chemical instruments and methods, etc., can solve the problems of complicated construction procedures, long construction period, poor adhesiveness, etc., and achieves good thermal insulation performance and thermal insulation. Good thermal effect and cost saving effect

Inactive Publication Date: 2008-06-04
厦门高特高新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Currently used building insulation materials, such as extruded boards, polystyrene boards, polystyrene particles, polyethylene high-foaming and other foam materials, although light in weight and acceptable in thermal insulation effects, generally have the following disadvantages: 1) flammable , toxic smoke, poor temperature resistance; 2) poor water absorption, easy to mildew in a humid environment and cause the wall to turn black; 3) when the wall is insulated, the bonding ability with the bonding material is poor, For example, it has poor adhesion to gypsum materials, cement mortar, etc., and a large number of nails and anchors are needed to fix it; 4) The construction period is long and the construction procedures are complicated; 5) It cannot be combined with inorganic materials, metals, and non-metals. and textile fibers for continuous one-time molding to produce composite panels (reference: ①Lin Yancheng, Preliminary Study on Rockwool External Wall Thermal Insulation Technology, China Building Thermal Insulation Information, 2007, 7:35; ②Yang Zongkun, Current building energy conservation in China should not be ignored Big Problems, China Building Thermal Insulation Information, 2007, 8:36; ③Tian Junxian, Yang Tongxing, Board-mounted Rigid Polyurethane Foam Insulation and Decoration Integrated Board and Exterior Wall External Thermal Insulation System Research, China Building Thermal Insulation Information, 2007, 10 : 32; ④Common quality problems and solutions of EPS polystyrene board external wall external insulation engineering, China Building Thermal Insulation Information, 2007, 11: 34; ⑤Xu Shiyuan, Weak links and countermeasures of commonly used external thermal insulation systems, Anhui Architecture)
However, the application of phenolic foam currently on the market in the insulation of walls and roofs also has problems such as long construction period and complicated construction procedures.

Method used

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  • Composite phenolic aldehyde building energy-saving heat-insulating board and its manufacturing method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Embodiment 1: the calcium silicate plate that 3mm is thick enters in the baking oven of 80 ℃ earlier as inorganic material composite plate and preheats, carries out brushing phenolic polyurethane adhesive after preheating, will press certain ratio (phenolic resin: Surfactant: foaming agent: toughening agent: curing agent=100:1:8:5:10) the phenolic resin foaming composition (guaranteeing that the thickness of phenolic foam is 20mm) is poured on it, and with it as protection The aluminum foil paper on the surface layer enters the composite insulation board continuous production line together for foaming and curing (note: when entering the production line for foaming and curing, a layer of plastic film must be placed under the calcium silicate board to prevent the combination material and foam from leaking out), and finally according to the specifications Composite panels are required to be cut to a certain length and trimmed for packaging. This product is used in roof ins...

Embodiment 2

[0027] Embodiment 2: the 5mm thick glass magnesium board is entered in the baking oven of 80 ℃ earlier as inorganic material composite board and preheated, after preheating, carry out brushing phenolic polyurethane adhesive, after gluing, will press certain ratio (phenolic resin: surface Active agent: foaming agent: toughening agent: curing agent = 100:2:1:8:10) the phenolic resin foaming composition (guaranteed that the thickness of phenolic foam is 40mm) is poured on it, and with it as the protective surface Layers of aluminum foil paper enter the composite insulation board continuous production line together for foaming and curing (note: when entering the production line for foaming and curing, a layer of plastic film must be placed under the glass magnesium board to prevent the combination material and foam from leaking out), and finally cut according to the specifications Composite panels cut to length and trimmed for packaging. This product is used in roof insulation, an...

Embodiment 3

[0029]Embodiment 3: the 8mm thick magnesite board is entered in the baking oven of 80 ℃ earlier as inorganic material composite board and is preheated, after preheating, carry out brushing phenolic polyurethane adhesive, after gluing, will press certain ratio (phenolic resin: surface Active agent: foaming agent: toughening agent: curing agent = 100:3:6:7:12) the compounded phenolic resin foaming composition (to ensure that the thickness of the phenolic foam is 60mm) is poured on it, and it is used as a protective surface Layers of aluminum foil paper enter the composite insulation board continuous production line together for foaming and curing (note: when entering the production line for foaming and curing, a layer of plastic film must be placed under the magnesite board to prevent the combination material and foam from leaking out), and finally cut according to the specifications. Composite panels cut to length and trimmed for packaging. This product is used in roof insulati...

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Abstract

A composite phenolic aldehyde construction energy saving insulation plate and manufacturing method and application thereof relate to an insulation plate. The invention aims to provide the composite phenolic aldehyde construction energy saving insulation plate and the manufacturing method and application thereof with excellent insulation effect, convenient use and high construction efficiency. The invention comprises a phenolic aldehyde insulation layer, a bonding layer and an inorganic material composite board, wherein, the bonding layer is arranged between the phenolic aldehyde insulation layer and the inorganic material composite board; the thickness of the phenolic aldehyde insulation layer is 20-100mm, the thickness of the bonding layer is 0.1-1mm, and the thickness of the inorganic material composite board is 3-10mm. The inorganic material composite board is continuously produced for reserving; the inorganic material composite board is applied with bonding treatment agent; phenolic aldehyde resin which is prepared pro rata is frothed and solidified into shaping with the continuous production line of the composite board, and a target product can be received.

Description

technical field [0001] The invention relates to a thermal insulation board, in particular to a composite phenolic building energy-saving thermal insulation board and its manufacturing method and application. Background technique [0002] Due to the high energy consumption of buildings, serious energy waste is a very common problem. Therefore, building energy conservation is a direct and inexpensive systematic project to alleviate energy shortages, improve environmental conditions, reduce environmental pollution, and promote sustainable economic development. Currently used building insulation materials, such as extruded boards, polystyrene boards, polystyrene particles, polyethylene high-foaming and other foam materials, although light in weight and acceptable in thermal insulation effects, generally have the following disadvantages: 1) flammable , toxic smoke, poor temperature resistance; 2) poor water absorption, easy to mildew in a humid environment and cause the wall to t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04F13/075B32B37/14B32B7/12B32B5/18
Inventor 丘煊元洪国莹汪美兰
Owner 厦门高特高新材料有限公司
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